PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL LIFT PUMP ON CERTAIN E, F, AND F2 SERIES BACKHOE LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL LIFT PUMP ON CERTAIN E, F, AND F2 SERIES BACKHOE LOADERS

Usage:

TEBE5577-02

10Mar2017
(Revised 24Apr2017)


U-136
A-93
D-110
O-110

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL LIFT PUMP ON CERTAIN E, F, AND F2 SERIES BACKHOE LOADERS

1258
PS53433
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53433" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 10Mar2017 (Revised 18Apr2017) Service Letter. Changes have been made to the SMCS code. The SMCS code did not load properly to SIS Web.


TERMINATION DATE

31Mar2019

PROBLEM

The existing lift pump can fail due to the motor brushes being contaminated and prematurely wearing on certain E, F, and F2 Series Backhoe Loaders. This will create low fuel pressure. If the existing lift pump fails, it can/will cause the engine to produce low power.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
416F  LWT00150-00785
420F LKH00150-00151, 153-516

LTG00150-01210, 1215-2342
422F  LRH00150-02375
428F LBH00150-05614, 33976

SJW00150-00425, 430-707
430F LDY00150-00281

LNH00150-00208
432F LNR00150-00754, 756-1287

SEJ00150-00445, 447-824, 833-895
434F FLY00150-00263

LDH00150-00947
444F FBN00150-00246

LJJ00150-00528
*******Group  2*******
416F 2 LBF01000-02082

LYA00150-00388
420F 2 LBS00150-00387

LYB00150-00466, 468-545
420F 2 IT  LYC00150-00419, 421, 423-446
422F 2  LYF00150-00340, 342-820
428F 2  LYG00150-00696, 711-1931
430F 2  LYD00150-00205
430F 2 IT  LYE00150-00205
432F 2  LYJ00150-00611
434F 2  LYK00150-00343
444F 2  LYL00150-00375
*******Group  3*******
416E  SHA00116-07176, 7178-7363, 72107
416E OEM GRR00103-00365, 368-380, 383-384, 386-388, 2000-2037, 3000-3056, 4000-4033, 5000-5008, 5010-5035, 5037-5135

NBE00150-00199
416E ST BWC00150-00159, 180-372

LMS00151-02599
420E HLS00210-08370

KMW00150-03299
422E DSK00150-00302, 304-305, 307-308, 316-317, 319-328, 332-333, 336, 338-340, 349-652

HBE00240-01406, 1600-2951

MAW00150-01825
428E DPH00150-00687, 689-4497

DXC00150-00316, 322, 324, 326, 337-339, 343-421, 424, 427-428, 430-448, 450, 452-803

SNL00150-02073, 2200-5515
430E DDT00220-00907

EAT00230-01473
432E BXE00188, 260-2060, 2200-4598

JBA00150-02688

RXS00150-00196, 198-199, 202-545
434E FSH00280-00830, 900-1625

SEF00150-00288, 319-624

SJL00150-00398, 426-698, 700-752

SXB00150-00177, 186-210, 215-251, 610
442E EME00150-00261

GKZ00290-00511, 600-825

PCR00150-00162, 164-183
444E HXB00150-00154, 157-175

LBE00310-00498, 600-805

NBA00150-00417
*******Group  4*******
416E CBD00940-10777

MFG00150-00151, 1501-5050, 6001-14422

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
4 3J1907 SEAL-O-RING-STOR
1 5014461 FILTER GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
4 3J1907 SEAL-O-RING-STOR
1 5014461 FILTER GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 10% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
4 3J1907 SEAL-O-RING-STOR
1 5014461 FILTER GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
4 3J1907 SEAL-O-RING-STOR
1 5014461 FILTER GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the failed lift pump with a new 501-4461 Fuel Filter Group. This pump has a brushless motor.

Note: Correct cleanliness of the fuel is still important. Refer to the machine Operation and Maintenance Manual for details of how to maintain the fuel system to the correct standard.

Note: On E-series machines, where the pump is mounted low down on the chassis rail, the customer may wish to remove the glass bowl from the filter. This will give a greater ground clearance.

Note: Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. Refer to the Operation and Maintenance Manual "Safety Section".

Refer to the Service Manual if/as necessary.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-2500 hrs,
0-30 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2501-5000 hrs,
31-60 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-2500 hrs,
0-30 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2501-5000 hrs,
31-60 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-2500 hrs,
0-30 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2501-5000 hrs,
31-60 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-2500 hrs,
0-30 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
2501-5000 hrs,
31-60 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 4



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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