The Hydraulic Tank is Improved on Certain 797F Off-Highway Trucks {5056} Caterpillar


The Hydraulic Tank is Improved on Certain 797F Off-Highway Trucks {5056}

Usage:

797F LAJ
Off-Highway Truck/Tractor
797F (S/N: LAJ1-658; WSP1-129; LTZ1-141)

Description Of Change: The hydraulic tank is improved on the machines listed above. The new diffuser has a larger wall thickness and optimized hole pattern to extend the service life.

Adaptable To: The following changes are adaptable to the machines within the listed serial numbers, and are effective in production with all the machines after the listed serial numbers.



Illustration 1g06325995
Optimized hole pattern in 500-4034 Diffuser As

New 500-4034 Diffuser As replaces the former 338-5790 Tube As in Hydraulic tank.

A new support has been added to the end of the tube. This support can be used on the current and former tube.

Use the below rework procedure to improve the hydraulic tank.

Rework Procedure

------ WARNING! ------

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.


Table 1
Parts List 
Item  Qty  New Part
Number 
Part Name  Former Part
Number (1) 
500-4034  Diffuser As  338-5790 
6K-6164  Clip  - 
6K-6167  Clip  - 
8T-4195  Bolt  - 
8T-4121  Hard Washer  - 
6E-6259  Gasket  - 
540-1416  Support Bracket  - 
6V-7744  Locknut  - 
105-5014  Bar  - 
10  8T-4136  Bolt  - 
(1) The former part number listed is for reference only and may differ


    Illustration 2g06321076
    Location of hydraulic tank


    Illustration 3g06321079
    View of area A
    (1) 500-4034 Diffuser As
    (2) 6K-6164 Clip
    (3) 6K-6167 Clip
    (4) 8T-4195 Bolt
    (5) 8T-4121 Hard Washer
    (6) 6E-6259 Gasket


    Illustration 4g06321080
    View of area A
    (B) 12.0 mm (0.47 inch)
    (C) 125.5 mm (4.94 inch)
    (W1) 6.0 mm (0.24 inch) fillet weld on both ends of bar (8)
    ( 5) 8T-4121 Hard Washer
    (7) 540-1416 Support Bracket
    (8) 6V-7744 Locknut
    (9) 105-5014 Bar
    (10) 8T-4136 Bolt

  1. Install diffuser assembly (1) and secure using clip (2), clip (3), bolt (4), four washers (5), gasket (6), support bracket (7), locknut (8), bar (9), and two bolts (10). Refer to Illustration 2, Illustration 3, and Illustration 4.

    Reference: Refer to Special Instruction, REHS1841, "General Welding Procedures" for welding information.

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