1981/09/28 Caterpillar


Wrong Assembly Or Adjustment Of Governor Linkage Can Cause Failure{1289,1264,1265}

Usage:


D379, D398, D399 Engines Equipped With Woodward Governors

According to field reports, some customers have had problems with failure of the governor linkage on the above engines. Most of the problems have been on generator set engines used in drill rig applications, where the frequency of linkage adjustment is high.

The linkage failures have been at the joints (connections) where the rod ends are assembled to the linkage rod. When the rod does not have enough threads engaged in either rod end, normal stresses can cause thread failure. This permits separation of the joint, and loss of governor control. The result can be high engine rpm (overspeed) and possible engine damage.

To prevent these possible failures, it is important to be sure the linkage rod and each rod end have enough threads engaged after assembly and/or adjustment of the linkage. This can be checked by use of the small (1.8 mm - .07" diameter) holes through the side of each rod end. After the assembly or adjustment of the linkage is finished, put the end of a small wire, cotter pin, or other similar item into the hole in the rod end. If the rod is assembled far enough into the rod end to engage the minimum permissible number of threads, the hole will be closed by the end of the rod. If the hole is still open, not enough threads are engaged, and the rod must be assembled farther into the rod end. Also, be sure the nut is correctly tightened against each rod end to hold the rod in position and prevent possible thread wear from vibration.


Governor linkage rod.

Caterpillar Information System:

1981/09/28 Oil Pan Drain Plug Has More Threads{1302}
1981/09/21 Lubricant Gives Protection To Camshaft And Roller During Initial Start-Up{1210,1209}
1981/09/21 Use Only EPA-Approved Rack And Idle Setting; Change Seal, Date Plate{1257,1251,1264}
1981/09/21 New Dual Speed Switch Is Now Available{7418,7410,7411,1400}
1981/09/21 Preventive Maintenance For Natural Gas Engine Spark Ignition System{1550,1552,1555,1558}
1981/09/14 Spring Pins No Longer Used In Water Pump Drive Gear {1361}
1981/09/14 Low Idle Instability: New Low Idle Setting {1264}
1981/09/14 Timing Pin Removed From Governor And Fuel Injection Pump Group; Change To Service Manuals {1286}
1981/09/14 Exhaust Manifold And Air Lines Changes Prevent Broken Studs And Exhaust Leaks {1059,1061}
1981/09/14 Troubleshooting: Water Pump Failures {1361,1350}
1981/09/14 Changes To BrakeSaver Groups Give Longer Service Life {1155}
1981/09/14 Updated, Improved Issue of Special Instruction, "Bench Testing Hydraulic Components," Now Available {0374,5050}
1981/10/05 Service Manual Information About Inside Diameters Of Valve Guides{1104,0374}
1981/10/05 Hydraulic Cylinder Repair Stands And Kits Now Available From Caterpillar Parts Department{0623,0626}
1981/10/05 New Torque Specifications For Flared And O-Ring Fittings{5057,7553}
1981/10/05 New Piston Ring Group For Parts Service In Natural Gas Applications{1215}
1981/10/05 Bolt Torque Specifications Changed For Crankshaft Pulley And Power Take-Off Adapter{1205,1165}
1981/10/12 New Cylinder Block Permits Use Of A Small-Frame Turbocharger{1201,1052}
1981/10/12 Use Of Engine Supports On Flywheel Housing Can Change Face And Bore Runout Measurements{1157}
1981/10/12 Engine Slobbering; New Piston And Rings Used{1214,1215,1000,1225,1104,1052}
1981/10/12 FT1561 Cylinder Liner Storage Cabinet{0632}
1981/10/19 FT1565 Valve Guide Removal And Installation Tool{0623,0624,1104}
1981/10/19 Use Shorter Lubrication Periods Under Severe Operating Conditions{7500}
1981/10/19 Wrong Fuel Setting Information Given In Microfiche{0374,1251,1264,1257}
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