Installation of the 428-8279 Pilot Lines Gp {5057, 5059} Caterpillar


Installation of the 428-8279 Pilot Lines Gp {5057, 5059}

Usage:

316F L ECZ
Excavator:
316F (S/N: YDL1-UP; ECZ1-UP)
318F (S/N: HCP1-UP; FFT1-UP)

Introduction

This Special Instruction is for the installation of the 428-8279 Pilot Lines Gp . If you need more information about the installation of the Medium Pressure Wiring on your machine, consult your Cat dealer.

Do not perform any procedure that is outlined in this publication without reading this article first.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.

----------------------

------ WARNING! ------

Personal injury or death can result from sudden work tool movement.

Sudden movement of the work tool can cause injury to persons near the work tool.

To prevent injury or death, make sure that the area around the work tool is clear of personnel and obstructions before operating the work tool.

----------------------



Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.

Required Parts

Table 1
Parts List for 428-8279 Pilot Lines Gp Revision -00    
Item     Qty     Pt. No.     Part Name    
(1)     2     4I-9523     Marker Band (Blue)    
(2)     4     4I-9526     Marker Band (White)    
(3)     1     5I-4387     Hose As    
(4)     1     087-5767     Hose As    
(5)     1     202-1770     Hose As    
(6)     1     259-7430     Solenoid Valve Gp    
(7)     1     285-2869     Hose As    
(8)     1     363-6133     Adapter As    
(9)     1     430-4037     Support As    
(10)     1     148-8336     Connector As    
(11)     3     148-8353     Elbow As    
(12)     3     148-8378     Elbow As    
(13)     2     164-5567     Quick Disconnect Coupler As    
(14)     2     164-6874     Elbow Fitting    
(15)     1     165-4931     Elbow As    
(16)     2     6V-0852     Dust Cap    
(17)     1     7K-1181     Cable Strap    
(18)     2     8T-6870     Bolt    



Illustration 2g03788497

428-8279 Pilot Lines Gp

Installation Procedure




    Illustration 3g03788498

    (6) 259-7430 Solenoid Valve Gp

    (8) 363-6133 Adapter As

    (9) 430-4037 Support As

    (10) 148-8336 Connector As

    (11) 148-8353 Elbow As

    (12) 148-8378 Elbow As

    (13) 164-5567 Quick Disconnect Coupler As

    (14) 164-6874 Elbow Fitting

    (15) 165-4931 Elbow As

    (16) 6V-0852 Dust Cap

    (18) 8T-6870 Bolt

  1. Assemble the components of valve group (A).



    Illustration 4g03788500

    (1) 4I-9523 Marker Band (Blue)

    (2) 4I-9526 Marker Band (White)

    (3) 5I-4387 Hose As

    (4) 087-5767 Hose As

    (5) 202-1770 Hose As

    (12) 148-8378 Elbow As

  1. Install valve assembly (A) onto the frame.

  1. Connect hose (4) from port "P" on valve assembly (A) and port "PSA2" of the pilot manifold.

  1. Connect hose (3) to port "B1" of valve assembly (A) .

  1. Connect hose (5) to port "B2" of valve assembly (A) .



    Illustration 5g03788501

    (1) 4I-9523 Marker Band (Blue)

    (2) 4I-9526 Marker Band (White)

    (3) 5I-4387 Hose As

    (5) 202-1770 Hose As

    (11) 148-8353 Elbow As

    (12) 148-8378 Elbow As

  1. Connect the other end of hose (5) to port "Pb1" of the solenoid valve.

  1. Connect the other end of hose (3) to port "Pa1" of the solenoid valve.



    Illustration 6g03789084

    (7) 285-2869 Hose As

    (11) 148-8353 Elbow As

  1. Connect hose (7) to port "T" of valve assembly (A) and port "B1" of the manifold block.

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