2WS1-UP
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| Illustration 1 | g00288159 |
The following steps are for installing the cylinder liner into the cylinder block.
- Apply 5P-3975 Rubber Lubricant on the surfaces of the cylinder liner bore. Apply 5P-3975 Rubber Lubricant on the rubber seals on the lower part of the cylinder liner.
- Put the filler band completely in clean engine oil for a moment.
- Install the filler band (3) in the groove under the liner flange without delay.
- Install the liner in the bore immediately, before the filler band expands.
(1) Bore in new liner ... 137.185 ± 0.025 mm (5.4010 ± 0.0010 inch)
(2) Thickness of flange on liner ... 8.890 ± 0.020 mm (0.3500 ± 0.0008 inch)
The minimum thickness of the part that can be used again is the following value. ... 8.870 mm (0.3492 inch)
(3) Filler band
Note: Refer to Guideline For Reusable Parts, SEBF8068, "Cylinder Liners" for more information. Also, refer to Testing and Adjusting, "Cylinder Liner - Projection" for the procedure for inspecting the projection of the cylinder liners.
1MM1-UP
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| Illustration 2 | g00288159 |
The following steps are for installing the cylinder liner into the cylinder block.
- Apply 5P-3975 Rubber Lubricant on the surfaces of the cylinder liner bore. Apply 5P-3975 Rubber Lubricant on the rubber seals on the lower part of the cylinder liner.
- Put the filler band completely in clean engine oil for a moment.
- Install the filler band (3) in the groove under the liner flange without delay.
- Install the liner in the bore immediately, before the filler band expands.
(1) Bore in new liner ... 139.685 ± 0.025 mm (5.4994 ± 0.0010 inch)
(2) Thickness of flange on liner ... 8.890 ± 0.020 mm (0.3500 ± 0.0008 inch)
The minimum thickness of the part that can be used again is the following value. ... 8.870 mm (0.3492 inch)
(3) Filler band
Note: Refer to Guideline For Reusable Parts, SEBF8068, "Cylinder Liners" for more information. Also, refer to Testing and Adjusting, "Cylinder Liner - Projection" for the procedure for inspecting the projection of the cylinder liners.