Installation of New Shift Lever Assembly for All Starter Motors {1453} Caterpillar


Installation of New Shift Lever Assembly for All Starter Motors {1453}

Usage:

MT700 018
Caterpillar Products
All

Introduction

This special instruction provides the installation procedure of 4M-1853 Shift Lever As in all starter motors.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Important Safety Section

Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If the tools, the procedure, the work method, or your actions are not recommended by Caterpillar, ensure that the tools and your actions are safe for you and for others.

Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures.

Follow all safety warnings. Most accidents that involve product operation, maintenance, or repair are caused by failure to observe safety warnings. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. Personnel should be properly trained to perform maintenance, repair, or operate any machine. Safety precautions and warnings are provided this instruction and on Caterpillar products. These warnings should be observed before performing any procedures. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are not all inclusive.

------ WARNING! ------

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.


------ WARNING! ------

When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.


------ WARNING! ------

Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.


Note: Always use proper eye protection when performing any mechanical repairs to a vehicle including, but not limited to, any installation and or repairs to the starter. Failure to use proper eye protection can lead to serious and permanent eye damage.

Note: Only perform the mechanical functions that you are properly qualified to perform. Mechanical repairs that are beyond your technical capabilities should be handled by a professional installation specialist.

Note: Follow engine and/or vehicle manufactures instruction carefully when removing and installing the starters.

Installation Procedure

Perform the below procedures to install 4M-1853 Shift Lever As.



    Illustration 1g06370533
    (A) Braces
    (1) 4M-1853 Shift Lever As

  1. Position the shift lever assembly (1).

  2. Ensure that the two braces (A) are positioned towards pinion in the starter motor.


    Illustration 2g06370525
    (1) 4M-1853 Shift Lever As

  3. Assembled location of the shift lever assembly (1) in starter motor.

Caterpillar Information System:

Updated Pump Signal Lines Gp is Now Used on Certain Motor Graders {5057} Updated Pump Signal Lines Gp is Now Used on Certain Motor Graders {5057}
Procedure to Install the 572-9451 Hood Support Brace and Mounting Gp on Certain Telehandlers {7263} Procedure to Install the 572-9451 Hood Support Brace and Mounting Gp on Certain Telehandlers {7263}
Improved Product Link Off-Board Software is Now Available for All Cat® Products {7606} Improved Product Link Off-Board Software is Now Available for All Cat® Products {7606}
BD118 and BD121 Side Discharge Bucket Approved Machines
Check the Bypass and Pressure Switch Harness Connections at the Front and Rear Axle Oil Filters on R1600H Load Haul Dump Machines {1408} Check the Bypass and Pressure Switch Harness Connections at the Front and Rear Axle Oil Filters on R1600H Load Haul Dump Machines {1408}
The Operation and Maintenance Manuals for 795 AC and 797 Off-Highway Trucks have been updated with Wheel Adapter - Inspect procedure {0374, 3258, 3260, 4201} The Operation and Maintenance Manuals for 795 AC and 797 Off-Highway Trucks have been updated with Wheel Adapter - Inspect procedure {0374, 3258, 3260, 4201}
Breather Assembly May Leak on Certain Material Handlers, Mobile Hydraulic Power Units, and Wheeled Excavators {5056, 5068, 7479} Breather Assembly May Leak on Certain Material Handlers, Mobile Hydraulic Power Units, and Wheeled Excavators {5056, 5068, 7479}
Maximizing the Transmission Solenoid Performance on Certain Telehandlers {3073, 3167} Maximizing the Transmission Solenoid Performance on Certain Telehandlers {3073, 3167}
Installation of Wheel Chock Kit for 986H Wheel Loader and 986K Wheel Loader {7192} Installation of Wheel Chock Kit for 986H Wheel Loader and 986K Wheel Loader {7192}
789D CMD Off-Highway Trucks (Command for Hauling) Power Train Electronic Control System Transmission Shifting Function
New Software Version is Now Available for Certain Cat® Terrain for Drilling {7610, 7620} New Software Version is Now Available for Certain Cat® Terrain for Drilling {7610, 7620}
PM310, PM312, and PM313 Cold Planer Operation Information
Procedure to Install the Insulator on to Series Starters on All Engines {1453} Procedure to Install the Insulator on to Series Starters on All Engines {1453}
Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453} Installation of Repair Kit-Solenoid Plunger Assembly on All Engines {1453}
Procedure to Install Terminal Kit on All Engines {1453} Procedure to Install Terminal Kit on All Engines {1453}
Procedure to Install Brush Holder Assembly in All Engines {1453} Procedure to Install Brush Holder Assembly in All Engines {1453}
Procedure for Replacing Regulator Kit on All Engines {1405} Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405} Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
New Joystick Control Group for the Outriggers and Rear Auxiliary Hydraulics Is Now Used on Certain Telehandlers {7451} New Joystick Control Group for the Outriggers and Rear Auxiliary Hydraulics Is Now Used on Certain Telehandlers {7451}
Installation of New Oil Pan Group with Sight Gauge Group on All Field 785C and 785D Off Highway Truck Engines {1302, 7479} Installation of New Oil Pan Group with Sight Gauge Group on All Field 785C and 785D Off Highway Truck Engines {1302, 7479}
New Sight Gauge and Ground Level Fill Tube are Now Available for All Field 785C and 785D Off Highway Truck Engines {1302, 7479} New Sight Gauge and Ground Level Fill Tube are Now Available for All Field 785C and 785D Off Highway Truck Engines {1302, 7479}
Documentation Required for Diesel Exhaust Fluid (DEF) Injector Failures on Certain 3500 and C175 Machine Engines {108H, 108K, 108Z, 1091} Documentation Required for Diesel Exhaust Fluid (DEF) Injector Failures on Certain 3500 and C175 Machine Engines {108H, 108K, 108Z, 1091}
C175 Tier 4 Final Engines for Caterpillar Built Machines Electric Starting Motor - Remove and Install
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Bank Valve - Two
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.