Illustration 1 | g03889228 |
(1) Service button |
Illustration 2 | g06117169 |
(2) Service Menu Page with Menu Button Groups
(3) Non-Interactive Scroll Bar with sliding indicator (4) UP Arrow button (5) OK button (6) DOWN Arrow button (7) BACK button (8) HOME button |
- Press the Service button (1) on the right side of the Display. The Service menu will appear.
- Use the UP Arrow button (4) or the DOWN Arrow button (6) to scroll through the Service menu page (2). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
- Press the BACK button (7) to return to the previous menu.
- Press the HOME button (8) to return to the Home Page.
Service > Diagnostics
Illustration 3 | g06117214 |
(3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button (5) OK button (6) DOWN Arrow button (7) BACK button (8) HOME button (9) Diagnostics menu button |
- Press the Diagnostics menu button (9). The button will highlight in blue, then yellow. The Diagnostics menu page will appear.
Note: If the Diagnostics menu button is not visible, scroll through the menu button group list by using the UP Arrow button (4) or the DOWN Arrow button (6). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
- Press the BACK button (7) to return to the previous menu.
- Press the HOME button (8) to return to the Home Page.
Service > Diagnostics > Events
Service > Diagnostics > Events > Events Details
Illustration 4 | g06117397 |
(3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button (5) OK button (6) DOWN Arrow button (7) BACK button (10) Events List menu button |
- Press the Events List menu button (10). The button will highlight in blue, then yellow. The Events menu page will appear.
Note: If the Events List menu button is not visible, scroll through the menu button group list by using the UP Arrow button (4) or the DOWN Arrow button (6). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
- Use the UP Arrow button (4) or the DOWN Arrow button (6) to scroll through the Events menu page. The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
- To view the details of an Event, press the specific Event shown on the screen. The selected Event will highlight in yellow.
- Press the OK button (5). The Events Details page will appear.
- Press the BACK button (7) to return to the previous menu.
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Illustration 5 g06117419 Events Details page
(7) BACK button
(8) HOME button - Press the HOME button (8) to return to the Home Page.
Event Chronological List (ECL)
Service > Diagnostics > Chronological List
Illustration 6 | g06117437 |
(3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button (5) OK button (6) DOWN Arrow button (11) Chronological List menu button (12) REVERSE DOUBLE ARROW button (13) Page Indicator (14) FORWARD DOUBLE ARROW button |
- Press the Chronological List menu button (11). The button will highlight in blue, then yellow. The Event Chronological List (ECL) page will appear.
Note: If the Chronological List menu button (11) is not visible, scroll through the menu button group list by using the UP Arrow button (4) or the DOWN Arrow button (6). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
- Scroll through the ECL Description list using the UP Arrow button (4) or the DOWN Arrow button (6).
Note: The Page Indicator (13) displays what page of the list currently being viewed as well as the total number of pages in the ECL. For example, "2/84" indicates that the screen is on page 2 out of a total of 84 pages. Pressing the FORWARD DOUBLE ARROW button (14) or the REVERSE DOUBLE ARROW button (12) will allow the user to scroll through the pages. To view the details of an Event, press the specific Event itself. The Event will highlight in yellow.
- Press the OK button (5). The Events Details page will appear.
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Illustration 7 g06117468 (7) BACK button
(8) HOME button - Press the BACK button (7) to return to the previous menu.
- Press the HOME button (8) to return to the Home Page.
Service > Service Mode
Note: The Service Mode must be enabled. Access to most configuration and calibration settings within Service Mode requires a password.
Illustration 8 | g06132640 |
(15) Service Mode menu button |
- Press the Service button (1) on the right side of the Display. The Service menu page will appear.
- Press the Service Mode menu button (15). A keypad will appear if Service Mode is disabled. A keypad will not appear if Service mode is already activated.
Note: When the Configurations menu button and the Calibrations menu button are not visible on the screen, the Service Mode is disabled.
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(16) Password keypadNote: The default Service Mode password is set to “1234”. To change the Service Mode password from the default, refer to the “Service Mode Enable Code” configuration under “Graphical Display” ECM in the Cat® Electronic Technician (Cat ET) Service Tool.
- To enable Service Mode, enter a password on the keypad (16). Press the OK button (5).
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Illustration 10 g06132646 (7) BACK button
(17) Disable menu button
(18) Enable menu button - Press the Enable menu button (18). The button will highlight in blue, then yellow. A check mark will appear by the selection.
- Press the BACK button (7).
Note: The user can toggle between Service Mode Enable and Disable modes.
Illustration 11 | g06132650 |
(3) Non-Interactive Scroll Bar with Menu Sliding Indicator
(19) Configurations menu button (20) Calibrations menu button |
Note: Both the Configurations menu button (19) and the Calibrations menu button (20) are visible now that the Service Mode has been enabled.
- Press the Disable button (17). The button will highlight in blue, then in yellow. A check mark will appear by the selection.
- Press the BACK button (7). Both the Configurations menu button and the Calibrations menu button are no longer visible now that the Service Mode has been disabled.
Show/Hide conditions exist in the current Service Menu page when Service Mode is enabled or disabled.
Illustration 12 | g03890003 |
When Service Mode is enabled:
- The Configurations submenu and the Calibrations submenu, shown on the Service Menu page, can now be viewed.
- The operator can now adjust the Configuration settings and perform Calibrations.
Note: Simple Cal is available under Service > Calibrations when Service Mode is Disabled.
Illustration 13 | g03890006 |
When Service Mode is Disabled:
- The Configurations menu button and the Calibrations menu button will not appear on the Service Menu page. These items will now be inaccessible until the Service Mode is again enabled.
Note: Simple Cal is available under Service > Calibrations when Service Mode is Disabled.
Service > Configurations
Note: The service mode must be enabled.
Illustration 14 | g06132654 |
(3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button (5) OK button (6) DOWN Arrow button (7) BACK button (19) "Configurations" menu button |
- Press the Service button (1) on the right side of the Display. The Service page will appear.
- Press the Configurations menu button (19). The button will highlight in blue, then in yellow. The Configurations menu page will appear.
Note: If the other menu buttons are not visible, scroll through the menu button group list by using the UP Arrow button (4) or the DOWN Arrow button (6). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
Note: Some Configurations will not appear in Large Wheel Loader (LWL) menus. Show or hide conditions will depend upon the LWL model and its equipped features.
Current Configuration Menus
Service > Configurations > Payload (if Cat Production Measurement is installed)
Service > Configurations > Transmission
Service > Configurations > Payload (Password Required)
Illustration 15 | g06132657 |
(3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button (6) DOWN Arrow button (7) BACK button (8) HOME button (21) Payload menu button (22) Payload menu button group |
Current Payload Configuration items (if Cat® Production Measurement is installed):
- Bucket Target Wt (Weight)
- Overload Alert
- Printer Installation
- Auto Truck ID (Identification)
- Auto Material ID (Identification)
- Press the "Payload" menu button (21). The button will highlight in blue, then yellow. The Payload menu page will appear.
- Press the intended button in the Payload menu button group (22).
Note: If the other menu buttons are not visible, scroll through the menu button group list by using the UP Arrow button (4) or the DOWN Arrow button (6). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
Illustration 16 | g06132684 |
(23) Bucket Target Wt menu button |
- Press the Bucket Target Wt menu button (23). The button will highlight in blue, then yellow. The Bucket Target Weight page will appear.
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Illustration 17 g06132630 (5) OK button
(24) ENTER DATA button
(25) BACKSPACE button - Press the ENTER DATA button (24). The Bucket Target Keypad will appear.
- Enter the intended Bucket Target Weight into the keypad. Press the OK button (5).
- If needed, press the BACKSPACE button (25) to backspace over a number.
- Press the BACK button (7) to return to the previous menu.
- Press the HOME button (8) to return to the Home Page.
Illustration 18 | g06132691 |
(3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button (6) DOWN Arrow button (7) BACK button (8) HOME button (26) Overload Alert menu button (27) Overload Alert menu button group |
- Press the Overload Alert menu button (26). The button will highlight in blue, then yellow. The Overload Alert menu page will appear.
- From the Overload Alert menu button group (27), press the intended menu button (Enabled or Disabled). The selected button will highlight in blue, then yellow. A black check mark will also appear in the selected button.
- Press the BACK button (7) to return to the previous menu.
- Press the HOME button (8) to return to the Home Page.
Note: If the other menu buttons are not visible, scroll through the menu button group list by using the UP Arrow button (4) or the DOWN Arrow button (6). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
Illustration 19 | g06132547 |
(28) Printer Installation menu button
(29) Printer Installation menu button group |
- Press the Printer Installation menu button (28). The button will highlight in blue, then yellow. The Printer Installation page will appear.
- Press the intended menu button in the menu button group (Installed or Not Installed) (29). The selected button will highlight in blue, then yellow.
- Press the OK button (5).
- Press the BACK button (7) to return to the previous menu.
- Press the HOME button (8) to return to the Home Page.
Note: If the other menu buttons are not visible, scroll through the menu button group list by using the UP Arrow button (4) or the DOWN Arrow button (6). The Menu Sliding Indicator of the Non-Interactive Scroll bar (3) will move accordingly with the page.
Service > Configurations > Payload > Auto Truck ID
Illustration 20 | g06122421 |
(30) Auto Truck ID menu button |
- Press the Service button (1).
The Machine menu page will appear.
- Press the Configurations button (19).
Settings will highlight in blue and the menu page will appear.
- Press the Payload menu button (21).
Payload will highlight in blue and the Payload menu page will appear.
- Press the Auto Truck ID menu button (30).
The Auto Truck ID menu button will highlight in blue and the Auto Truck ID settings page will appear.
Show/hide tableIllustration 21 g06132699 (5) OK button
(7) BACK button
(31) Enabled button
(32) Disabled button - Press either the Enabled menu button (31) or the Disabled menu button (32). The button will turn blue, then yellow. A check mark will also appear in the selected yellow button.
- Press the BACK button (7) to return to the previous page.
When the Automatic Truck ID feature is enabled, press the Store button to display a list of available trucks.
When this feature is disabled, the truck selection list can be manually accessed with:
- The Truck List button/icon on the main payload screen
Note: The truck that is selected with Auto Truck ID is the next truck that will be loaded.
Illustration 22 | g06123239 |
Truck List screen |
Perform an Auto Truck ID Configuration to enable or disable the Automatic Truck ID.
Service > Configurations > Payload > Auto Material ID
Illustration 23 | g06122668 |
(33) Auto Material ID menu button |
- Press the Service button (1).
The Machine menu page will appear.
- Press the Configurations button (19).
Settings will highlight in blue and the menu page will appear.
- Press the Payload menu button (21).
Payload will highlight in blue and the Payload menu page will appear.
- Press the Auto Material ID menu button (33).
The Auto Material ID menu button will highlight in blue and the Auto Material ID settings page will appear.
Show/hide tableIllustration 24 g06122680 (5) OK button
(7) BACK button
(34) Enabled button
(35) Disabled button - Press either the Enabled menu button (34) or the Disabled menu button (35). The button will turn blue, then yellow. A check mark will also appear in the selected yellow button.
- Press the BACK button (7) to return to the previous page.
The following occurs when the Automatic Material ID feature is enabled:
- The Automatic Material ID displays a list of materials that are available for selection when the Store button is pressed.
Note: The material selected with Automatic Material ID is the material that will be loaded in the next truck.
The following occurs when the Automatic Material ID feature is disabled:
- The material list can be accessed manually with the Material List button/icon on the main payload screen.
Illustration 25 | g06123254 |
Material List screen |
To enable or disable the Automatic Material ID, perform an Auto Material ID Configuration.
Service > Calibrations
Note: The Service Mode must be enabled.
Illustration 26 | g06132710 |
(3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button (5) OK button (6) DOWN Arrow button (7) BACK button (8) HOME button (36) Calibrations menu button |
- Press the Calibrations menu button (36). The button will highlight in blue, then yellow. The Calibrations menu screen will appear.
Note: Some Configuration items will not appear in Large Wheel Loader (LWL) menus. Show or hide conditions will depend upon the LWL model and equipped features.
Calibration Items:
Service > Calibrations > Payload
- Empty Bucket Weight (The system's Service Mode is enabled.)
- Full Bucket Weight (The system's Service Mode is enabled.)
- Calibration Weight (The system's Service Mode is enabled.)
- Simple Calibration (Simple Calibration is available when Service Mode is disabled.)
Best Practices For Selecting Calibration Material and Weighing On External (Site) Scales
- Run Full Calibration with on-site material.
Use suggested calibration weight.
- Perform bucket zero.
- Perform simple calibration with four or five trucks to fine-tune calibration.
- Run Full Calibration with on-site material.
Weigh loader empty and loaded using site scales.
- Enter measured bucket payload as the calibration weight.
- Perform bucket zero.
- Perform simple calibration with four or five trucks to fine-tune calibration.
If no site scales available:
- Perform full calibration with known calibration weight and use known weight as calibration weight.
Note: Option three could be less accurate due to differences in how a known weight and on-site material will fill the bucket.
- Run full calibration.
- Press Service > Service Mode.
- Enter password to enable service mode in the display.
- Press Service > Calibrations > Payload.
- Perform Empty Bucket Weight calibration with a clean, empty bucket.
- Perform Full Bucket Weight calibration with on-site material.
- Enter suggested calibration weight as a calibration weight.
- Press Home > Payload.
You will be prompted to enter the calibration weight.
- Enter the suggested weight listed under "Current Cal Weight" into the number pad.
- Press the OK button (5).
- Press Home > Payload.
- Perform bucket zero and simple calibration on four or five trucks.
- Weigh an empty truck (tare weight) with on-site scales.
- Perform Bucket Zero.
- Fully load the truck with on-site material with the payload system active.
- Press the Store button when truck is fully loaded.
- Weigh the loaded truck with on-site scales and record scale weight.
- Repeat Steps 3.a through 3.e four more times.
Note: Simple calibration can be performed using 1 to 15 trucks. The more trucks used, the better the calibration will be fine-tuned. The recommended number of trucks for most applications is five.
- Press Service > Calibrations > Payload.
- Select Simple Calibration.
- Select each truck from the list and correct the Cat Production Measurement weigh with the scale weight.
Note: A new simple calibration erases all prior simple calibrations. Only the latest simple calibration on one or more trucks is used to fine-tune the scale system.
Example of Payload / Bucket Weight Calibration
Illustration 27 | g06132711 |
(37) Payload menu button |
- Press the Payload menu button (37). The button will highlight in blue, then in yellow. The Payload menu screen will appear.
Illustration 28 | g06132713 |
(38) Empty Bucket Weight menu button |
- Press the Empty Bucket Weight menu button (38). The button will highlight in blue, then in yellow. The Empty Bucket Weight menu screen will appear.
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Illustration 29 g06140717 (3) Non-Interactive Scroll Bar with sliding indicator
(6) DOWN Arrow buttonShow/hide tableIllustration 30 g06118241 (3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button
(5) OK button
(7) BACK buttonNote: The UP Arrow button (4) will not be visible when the Menu Sliding Indicator of the Non-Interactive Scroll Bar (3) is at the top of the page. Pressing the DOWN Arrow button (6) will scroll the page downward. The UP Arrow button will then be visible.
- Use the UP Arrow button (4) or the DOWN Arrow button (6) to scroll through the message screen.
- After reading the instruction and warning page, press the OK button (5) to continue.
- Press the BACK button (7) to return to the previous page.
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Illustration 31 g06118254 (5) OK button - Press the OK button (5) to begin the calibration procedure.
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Illustration 32 g06132720 (4) UP Arrow button
(6) DOWN Arrow button
(39) ABORT button
(40) NEXT Arrow button - Press the DOWN Arrow button (6) or the UP Arrow button (4) to read the instructions.
- Press the NEXT Arrow button (40) to continue the calibration procedure.
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Illustration 33 g06132724 (5) OK button
(39) ABORT button
(40) NEXT Arrow button - Continue pressing the NEXT Arrow button (40) until the procedure is finished and the calibration is successful.
- Press the OK button (5) to return to the previous menu.
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Illustration 34 g06118266 (5) OK button - If the Calibration has been aborted or has been unsuccessful, press the OK button (5) to return to the previous menu.
Aborting the Calibration Procedure
Illustration 35 | g06132729 |
(39) ABORT button |
To abort the Calibration procedure, perform the following steps.
- Press the ABORT button (39).
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Illustration 36 g06132732 (41) OK button
(42) BACK button - The screen will ask “Are you sure you want to abort?”. Press the OK button (41) to continue aborting the procedure. Press the BACK button (42) to return to the previous Calibration procedure screen.
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Illustration 37 g06118401 (5) OK button - The “Calibration Unsuccessful” screen will appear. Press the OK button (5) to exit the Calibration.
Illustration 38 | g06132735 |
(43) Full Bucket Weight menu button |
- Press the Full Bucket Weight menu button (43). The button will highlight in blue, then in yellow. The Full Bucket Weight menu screen will appear.
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Illustration 39 g06118408 (3) Non-Interactive Scroll Bar with sliding indicator
(6) DOWN Arrow buttonShow/hide tableIllustration 40 g06140913 (3) Non-Interactive Scroll Bar with sliding indicator
(4) UP Arrow button
(5) OK button
(7) BACK buttonNote: The UP Arrow button (4) will not be visible when the Menu Sliding Indicator of the Non-Interactive Scroll Bar (3) is at the top of the page. Pressing the DOWN Arrow button (6) will scroll the page downward. The UP Arrow button will then be visible.
- Use the UP Arrow button (4) or the DOWN Arrow button (6) to scroll through the message screen.
- After reading the instruction and warning page, press the OK button (5) to continue.
- Press the BACK button (7) to return to the previous page.
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Illustration 41 g06118420 (5) OK button - Press the OK button (5) to begin the calibration procedure.
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Illustration 42 g06133139 (4) UP Arrow button
(6) DOWN Arrow button
(39) ABORT button
(40) NEXT Arrow button - Press the DOWN Arrow button (6) or the UP Arrow button (4) to read the instructions.
- Press the NEXT Arrow button (40) to continue the calibration procedure.
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Illustration 43 g06133144 (39) ABORT button
(40) NEXT Arrow buttonShow/hide tableIllustration 44 g06118437 (5) OK button - Continue pressing the NEXT Arrow button (40) until the procedure is finished and the calibration is successful.
- Press the OK button (5) to return to the previous menu.
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Illustration 45 g06118440 (5) OK button - If the Calibration has been aborted or has been unsuccessful, press the OK button (5) to return to the previous menu.
Aborting the Calibration Procedure
Illustration 46 | g06133144 |
(39) ABORT button
(40) NEXT Arrow button |
To abort the Calibration procedure, perform the following steps.
- Press the ABORT button (39).
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Illustration 47 g06132741 (41) OK button
(42) BACK button - The screen will ask “Are you sure you want to abort?”. Press the OK button (41) to continue aborting the procedure. Press the BACK button (42) to return to the previous Calibration procedure screen.
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Illustration 48 g06118464 (5) OK button - The "Calibration Unsuccessful" screen will appear. Press the OK button (5) to exit the Calibration.
Illustration 49 | g06132744 |
(44) Calibration Weight menu button |
- Press the Calibration Weight menu button (44). The button will highlight in blue, then yellow. The Calibration Weight settings page will appear.
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Illustration 50 g06132747 (45) ENTER DATA button - Press the ENTER DATA button (45). The keypad will appear.
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Illustration 51 g06118499 (5) OK button
(7) BACK button
(8) HOME button - Enter the Calibration Weight number with the keypad. Press the OK button (5) to set the entry.
- Press the BACK button (7) to return to the previous page.
- Press the HOME button (8) to return to the Home Page.
Illustration 52 | g06132751 |
(7) BACK button
(8) HOME button (46) Simple Calibration menu button (47) DOUBLE DOWN Arrow button (48) DOUBLE UP Arrow button |
- Press the Simple Calibration menu button (46). The button will highlight in blue, then yellow. The Simple Calibration data page will appear.
- Press the BACK button (7) to return to the previous menu.
- Press the HOME button (8) to return to the Home Page.