440, 450 Backhoe Loader Caterpillar


Steering System

Usage:

440 DC9

------ WARNING! ------

进行这项调整时,要将液压锁定装置放在 LOCKED(锁定)位置并停止发动机。


------ WARNING! ------

机器突然动作或在压力下放油,可能对机器上或机器附近的人员造成严重伤害。

为避免可能造成的伤害,在测试和调整液压系统之前,遵照以下程序:


两轮转向的故障列表

  1. 需要过大作用力才能转动方向盘。

  2. 在两个方向上机器转向过慢。

  3. 当方向盘转动时,机器无法转向。

  4. 方向盘在无操作员助力的情况下转动。

  5. 转向油压过高。

  6. 转向油压过低。

问题 1

需要过大作用力才能转动方向盘。 此仅针对两轮转向机器。

可能原因

  1. 信号限压阀设定过低。

  2. 进口歧管中的最终分解器泄漏。

  3. 优先滑阀卡滞。

  4. 备用压设置太低。

  5. 泵油压偏低。

  6. 转向控制单元盖过紧。

  7. 转向控制单元故障。

  8. 转向油缸故障。

  9. 车桥中有机械故障。

  10. 优先阀中的动态排放节流孔堵塞。

问题 2

在两个方向上机器转向过慢。

可能的原因

  1. 动态泵供油量不足。 检查泵控制和壳体排油口有无泄漏。

  2. 进口部分和优先阀的操作不正确。

  3. 转向油缸的密封泄漏。

  4. 分解器泄漏。

  5. 压差设定太低。

  6. 补偿阀开启。

问题 3:

当方向盘转动时,机器无法转向。

可能的原因

  1. 优先阀卡滞。

  2. 转向油缸有零件磨损。

  3. 转向连杆受阻。

  4. 系统中有空气。

  5. 计量泵无法正常工作。

  6. 系统中有污垢。

  7. 液压油箱中的机油油位偏低。

问题 4:

方向盘在无操作员助力的情况下转动。

可能的原因

  1. 计量泵中有异物,导致套筒阀卡住。

  2. 计量泵的定心弹簧断裂或损坏。


    图 1g00552777
    (1) 销。 (2) 内部泵齿轮。

  3. 计量泵的驱动正时不正确。 销 (1) 必须与内部泵齿轮 (2) 的凹槽对齐。

问题 5

转向油压过高。

可能的原因

  1. 转向安全阀未调整至技术规格。

故障 6

转向油压过低。

可能的原因

  1. 转向安全阀未调整至技术规格。

  2. 最终分解器中有泄漏。

  3. 跨接管安全阀的设定太低。

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