Instructions for Installing Cab Storage Compartments on Certain M, M Series 2 and M Series 3 Motor Graders{7266, 7301, 7329} Caterpillar

Motor Grader:

120M Series 2 (S/N: M9C1-UP; M9H1-UP; R9W1-UP)

120M (S/N: B9C1-UP; R9C1-UP; B9N1-UP; B9W1-UP; D9W1-UP)

12M Series 2 (S/N: F9M1-UP; R9P1-UP; R9S1-UP)

12M Series 3 (S/N: N9B1-UP; N9F1-UP)

12M (S/N: B9R1-UP; B921-UP)

140M Series 2 (S/N: M9D1-UP; R9G1-UP; M9J1-UP; R9M1-UP)

140M Series 3 (S/N: N9D1-UP; N9J1-UP)

140M (S/N: B9D1-UP; B9G1-UP; D9G1-UP; B9M1-UP)

14M (S/N: B9J1-UP; R9J1-UP)

160M Series 2 (S/N: M9E1-UP; M9K1-UP; R9L1-UP; R9T1-UP)

160M Series 3 (S/N: N9K1-UP)

160M (S/N: B9E1-UP; B9L1-UP; B9T1-UP; D9T1-UP)

16M (S/N: R9H1-UP)

Introduction

Illustration 1	g03730888
These storage bins are available for the certain M, M Series 2, and M Series 3 Machines.

Illustration 2	g03730889
This storage rack is available for the M and the M Series 2 machines.

This special instruction provides the information and procedure required to install storage compartments that improve operator comfort.

Safety

Do not perform any procedure until you read the information and you understand the information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.

Prepare for Rework

1. Move the machine to a hard flat surface. Place the transmission in neutral and set the parking brake.

2. Lower all implements to the ground and shut off the engine.

3. Chock the wheels.

4. Turn the power disconnect switch to the OFF Position.

Installation Procedure for M, M Series 2 and M Series 3 machines

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Illustration 3	g03865184

1. Remove the existing floor mat (A) and discard.

2. Remove four plastic plugs from square holes in the floor plate.

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Illustration 4	g03747204
View of LH floor plate

3. Install clip (1) into 4 square holes. Two holes are located on each side of the floor.

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Illustration 5	g03747206

4. Install new floor mat as (2) into the cab.

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Illustration 6	g03747209
This view shows right-hand bin (6) as an example. The assembly process is the same for left-hand bin (5) .

5. Install studs (3) into each mounting hole of storage bin (5) and storage bin (6) .

6. Install one retainer (4) onto each stud in order to secure each stud to the storage bin.

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Illustration 7	g03747212

7. Install left-hand storage bin (5) and right-hand storage bin (6) into the new floor mat as (2) .

8. Secure each storage bin to the cab floor by installing stud (3) into clip (1). Push the stud in and lock into place.

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Illustration 8	g03747730

9. Install left-hand liner (7) into left-hand storage bin (5) and right-hand liner (8) into right-hand storage bin (6) .

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Illustration 9	g03747214

10. Remove lunch tray (D) and plate assembly (E) from the right-hand side of the seat. Retain the plate assembly mounting hardware.

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Illustration 10	g03747361

11. Install clip (1) into square holes in new plate assembly (9) in two places.

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Illustration 11	g03749970

12. Remove existing clamps (G) from support (H) and retain clamps (G) and the hardware for reassembly. Remove bolts (J) and retain for reassembly. Discard support (H) .

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Illustration 12	g03747362

13. Position the heater and air conditioning hoses as shown. Install plate assembly (9) onto the cab floor, using bolts (J). Connect the heater and air conditioning hoses to plate assembly (9) using hose clips (G) and the retained hardware.

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Illustration 13	g03747363

14. Install two cup inserts (10) into new storage tray (11) as shown.

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Illustration 14	g03747365
(K) 172 mm (6.8 inch) (L) 150 mm (5.9 inch)

15. Install five buttons (12) on storage the bottom of storage tray (11) using the dimensions provided above to locate the five buttons.

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Illustration 15	g03747366

16. Install two studs (3) into the mounting holes in storage tray (11) .

17. Turn the tray over and secure two studs (3) using one retainer (4) on each stud.

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Illustration 16	g03747412

18. Install two straps (13) into storage tray (11) .

    Note: Step 18 is not used on M Series 3 machines.

19. Install one strap (14) into storage tray (11) .

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Illustration 17	g03747413

20. Install storage tray (11) onto plate assembly (9). Secure the storage tray using two studs (3) that were previously installed onto the storage tray.

Installation of Head Liner Storage Compartments for M and M Series 2 Machines

Same as M Series 3 storage solution plus the headliner storage that is shown below.

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Illustration 18	g03865183

1. Remove four headliner screws (A) .

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Illustration 19	g03747460

2. Install one storage tray (15) using the four screws that were removed in the previous step.

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Illustration 20	g03749924

3. Install storage net (16) onto the storage tray.

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Illustration 21	g03773565

4. Thread each metal anchor through a hole from the front side.

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Illustration 22	g03773566
Rear view of the shelf with the net installed

5. Allow the anchor to flatten out on the rear side of the shelf face.

M and M Series 2 Machines Equipped with a WAVS Camera Display

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Illustration 23	g03774127
Front view of the shelf and the four hole pattern where the rear camera is attached.

1. Use the WAVS Camera Display hardware to install the WAVS Camera Display into the four hole pattern shown above.

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Illustration 24	g03774091
Rear view camera and storage net after installation.

2. Attach the WAVS Camera Display using the existing hardware.

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Illustration 25	g03774094
View of WAVS Camera Display and the wire routing

3. Route the harness over the mirror and secure the harness at the notch in the shelf. Use strap (17) to secure the wire.