789D CMD Off-Highway Truck Chassis Electronic Control System (Command For Hauling) Caterpillar


Electrical Component and Connector Locations

Usage:

789D SPD
Reference: The following media should be used to locate electrical components and connectors:

  • Electrical Schematic

  • Parts Manual

  • Operation and Maintenance Manual

The following information is a guide to reading the tables on the back of the Electrical Schematic.

  • Component Location Tables use white circles to mark the locations in the vehicle profile and area views. Alphabetical letters in the Machine Location Column indicate a general area of the machine. See the corresponding footnote at the end of the table for a location description.

  • Harness Connector Location Tables use white circles to mark the locations in the general and area views. Alphabetical letters in the Machine Location Column indicate a general area of the machine. See the corresponding footnote at the end of the table for a location description.

Connector Contact Numbers

Chassis ECM



Illustration 1g06364738
Electronic control module (ECM)


Illustration 2g00556522
J1 and J2 harness connectors that mate to an ECM.

Cab Switch Locations



Illustration 3g06352939
Cab switches
(1) Parking Brake switch
(2) Parking Brake Reset Valve
(3) Autonomous Stop (A-Stop) switch
(4) Autonomous/Manual Mode switch


Illustration 4g06364665
Close Up View of Autonomous Mode switch
(A) Autonomous Mode switch
(B) Manual Mode switch

Auto Stop switch (3) is located on the center console in the cab. Pushing this switch in stops all truck activity regardless of operating mode.

The Autonomous Mode switch (1) is located on the center console in the cab. Pushing the top of this switch places the truck in autonomous mode.

The Manual Mode switch (2) is at the bottom of the Autonomous Mode switch. Pushing the bottom of this switch places the truck in manual mode.

Ground Level Autonomous/Manual Switch Box With Remote Shutdown Indicator



Illustration 5g06364726
Ground level autonomous/manual switch box with remote shutdown indicator
(5) Remote shutdown indicator
(6) Autonomous / Manual mode switch
(7) Autonomous placard
(8) Manual placard

The ground level autonomous/manual switch box with remote shutdown indicator is on the front bumper.

When remote shutdown indicator (5) is flashing, a Minestar operator has remotely shutdown the truck. The engine has stopped and cannot be turned on until a Minestar operator allows the engine to be turned back on.

Reference: See OMM, SEBU8751

The Autonomous / Manual mode switch (6) is located in a box on the front bumper. Rotating the switch to the Autonomous position places the truck in autonomous mode. Rotating the switch to the Manual position places the truck in manual mode.

The Autonomous placard (7) indicates the autonomous position for the Autonomous / Manual mode switch (6).

The Manual placard (8) indicates the manual position for the Autonomous / Manual mode switch (6).

Service Ports, Receptacles, and Switches

Cab Ports



Illustration 6g06364727
Service ports located in the cab, on the wall behind the operator seat.
The following are located behind the operator seat:
(9) VIMS ™Service Port
(10) Cat® ET Service Port
(11) Ethernet connection
(12) 12 VDC Power Receptacle

Ground Level Control Box



Illustration 7g06364942
Ground level control box
(13) Battery disconnect switch
(14) VIMS service port
(15) Engine service light switch
(16) Access light switch
(17) Engine shutdown switch
(18) Transmission Lockout switch (if equipped)
(19) Remote Shutdown Indicator
(20) Autonomous/Manual Mode switch
(21) Live Line Indicator

Caterpillar Information System:

Updated Cylinder Block Rear Housing Gasket is Now Available for Certain Cat® Machine Engines {1157, 1201} Updated Cylinder Block Rear Housing Gasket is Now Available for Certain Cat® Machine Engines {1157, 1201}
Hood or Right-hand Insulation may be Damaged on Certain F and F2 Series Backhoe Loaders {7150, 7170, 7251, 7263} Hood or Right-hand Insulation may be Damaged on Certain F and F2 Series Backhoe Loaders {7150, 7170, 7251, 7263}
The Final Drive Group has been Improved on Certain 777F and 777G Off-Highway Trucks {4050} The Final Drive Group has been Improved on Certain 777F and 777G Off-Highway Trucks {4050}
Manufacturing Process for the Standard Shift Transmission Synchronizer Sleeve Has Been Improved on Certain Backhoe Loaders {3030, 3053, 3063} Manufacturing Process for the Standard Shift Transmission Synchronizer Sleeve Has Been Improved on Certain Backhoe Loaders {3030, 3053, 3063}
The Implement Valve Tilt or Lift Section Centering Spring May Break on Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders {5051} The Implement Valve Tilt or Lift Section Centering Spring May Break on Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders {5051}
14M Series 3 Motor Grader Circle Drive Pinion Teeth - Lubricate
Procedure to Modify the Oil Pan for Additional Oil Sensor Ports on Certain 793F, 794AC, and 795F AC Off-Highway Truck Engines {1302, 1408, 1439, 7422} Procedure to Modify the Oil Pan for Additional Oil Sensor Ports on Certain 793F, 794AC, and 795F AC Off-Highway Truck Engines {1302, 1408, 1439, 7422}
Rework Procedure for the Fuel Filter Housing on Certain Machine Engines {1261} Rework Procedure for the Fuel Filter Housing on Certain Machine Engines {1261}
An Improved Harness Assembly is Now Used in the Transmission Wiring Group on Certain 777E, 777F, and 777G Off-Highway Trucks {1408, 3030} An Improved Harness Assembly is Now Used in the Transmission Wiring Group on Certain 777E, 777F, and 777G Off-Highway Trucks {1408, 3030}
High Voltage Cable Assembly Routing is Now Improved on Certain 794 AC Off-Highway Trucks {1408} High Voltage Cable Assembly Routing is Now Improved on Certain 794 AC Off-Highway Trucks {1408}
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Power Train Idlers (Track)
Transmission Filter Serviceability is Improved on Certain 793D Off-Highway Trucks {1374, 1380, 5057} Transmission Filter Serviceability is Improved on Certain 793D Off-Highway Trucks {1374, 1380, 5057}
Certain Cat® Product Link PL542 Devices May Take Longer Time Than Expected To Complete Registration {7606} Certain Cat® Product Link PL542 Devices May Take Longer Time Than Expected To Complete Registration {7606}
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Hydraulic Cylinder - Lines
The Plug Assembly In the Motor Head Group May Become Loose and Leak Oil on the Travel Motors on Certain Track Feller Bunchers {3202, 5058} The Plug Assembly In the Motor Head Group May Become Loose and Leak Oil on the Travel Motors on Certain Track Feller Bunchers {3202, 5058}
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Pump Drive
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems Access Door
Hydraulic Oil May Leak from the Tube Assembly of the Pump Lines Group on Certain Knuckleboom Loaders {5057} Hydraulic Oil May Leak from the Tube Assembly of the Pump Lines Group on Certain Knuckleboom Loaders {5057}
Recommended Inspection, Maintenance and Operation to Achieve Longer Service Life for Certain Quick Couplers {6129} Recommended Inspection, Maintenance and Operation to Achieve Longer Service Life for Certain Quick Couplers {6129}
Configure Tire Pressure Monitor Sensor on Certain K-Series Wheel Loaders and Dozers {1408, 1439, 4203} Configure Tire Pressure Monitor Sensor on Certain K-Series Wheel Loaders and Dozers {1408, 1439, 4203}
789D CMD Off-Highway Trucks (Command for Hauling) Power Train Electronic Control System Hoist System Function
Wiper Motor May Fail on Certain 700 Series Articulated Trucks {7305} Wiper Motor May Fail on Certain 700 Series Articulated Trucks {7305}
Transmission Output Speed Sensor May Fail on Certain 700 Series Articulated Trucks {3073, 3167, 3175} Transmission Output Speed Sensor May Fail on Certain 700 Series Articulated Trucks {3073, 3167, 3175}
Inertia Measurement Unit Sensor May Fail on Certain 700 Series Articulated Trucks {1408, 1439} Inertia Measurement Unit Sensor May Fail on Certain 700 Series Articulated Trucks {1408, 1439}
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