C3.3B Engines for Caterpillar Built Machines Caterpillar


Inlet and Exhaust Valve Springs - Remove and Install

Usage:

236D BGZ

拆卸步骤

表 1
所需工具 
工具  零件号  零件描述  数量 
7F-4292  气门弹簧压缩器 
9U-6144 齿座 

开始:

  1. 拆下摇臂轴和推杆。

注: 请参阅技术规格 UENR3421 "发动机设计",了解非指定的发动机扭矩值。

注: 在将缸盖安装在发动机上时,应采用下述步骤拆卸气门弹簧。 请参阅拆解和组装, "进气门与排气门 - 拆卸和安装",以了解从缸盖(已从发动机上卸下)上拆卸气门弹簧的程序。

注: 确保拆卸气门弹簧之前,相应的活塞处于上止点位置。 如果不能保证活塞处于上止点位置,可能导致气门落入缸径中。



    图 1g02799356


    图 2g02725099

    ------ WARNING! ------

    被弹簧力爆出的零件击中,会招致人员伤害。

    确保穿上所有必要的保护装备。

    遵照建议的程序,并使用所有建议的工具以释放弹簧力。



    注意

    确保在四角均匀地压缩气门弹簧,否则可能会导致气门杆损坏。


  1. 按照步骤 1a 至 1d,将相应的活塞设在上止点位置。

    1. 将工具 (A) 安装在缸盖的相应位置中,以压缩相应活塞的气门弹簧 (4)。

    2. 使用工具 (A),压缩气门弹簧 (4) 并使气门稍稍开启。

      注: 压缩弹簧时,不要使气门弹簧座 (3) 接触气门杆密封件。

    3. 慢慢转动曲轴,直至活塞接触到气门。

      注: 转动曲轴时不要用力过大。 用力过大可能导致气门杆弯曲。

    4. 继续转动曲轴,逐渐释放工具 (A) 上的压力,直到活塞处于上止点位置。 现在气门已在可以安全拆卸气门弹簧的位置。

    注: 如果需要更换所有气门弹簧,可以同时在两个气缸上进行本程序。 本程序可在下列气缸配对上同时进行。 1 与 4 和 2 与 3。 确保在从一对气缸换到另一对气缸之前安装完所有气门弹簧。


    注意

    在气门弹簧拆卸过程中不要转动曲轴。


  2. 拆下气门盖 (1)。 向工具 (A) 施加足够的压力,以便拆下气门保持器 (2)。

    注: 压缩弹簧时,不要使气门弹簧座 (3) 接触气门杆密封件。

  3. 缓慢地释放工具 (A) 上的压力。

  4. 拆下气门弹簧座 (3),然后拆下气门弹簧 (4)。


    图 3g02725101

  5. 拆下工具 (A)。

  6. 拆下气门杆密封件 (5)。

  7. 重复步骤 2 至 5,将其余的气门弹簧从相应气缸上卸下。

安装步骤

  1. 按与拆卸相反的顺序安装进气门和排气门弹簧。


      图 4g02862476

    1. 安装气门弹簧,使小节距端 (6) 在缸盖侧朝下。

    2. 检查气门弹簧 (4) 有无损坏,以及长度是否正确。 请参阅技术规格, "缸盖气门",以了解更多信息。

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