Transmission Hydraulic Control - Assemble
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 1P-1853 | Retaining Ring Pliers | 1 |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Lubricate all seals with a light film of oil prior to installation.
- Install O-ring seal (61) onto the plug.
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Illustration 2 g00683937 - Install two plugs (60) and the O-ring seals. Refer to Power Train Specifications, "Transmisson Hydraulic Control" for the correct tightening procedure. Install plate (58). Install thirteen bolts (59). Refer to Power Train Specifications, "Transmisson Hydraulic Control" for the correct tightening procedure.
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Illustration 3 g00683936 - Install plate (57). Install twelve bolts (56).
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Illustration 4 g00683935 - Install orifice plug (55) into the spool.
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Illustration 5 g00683934 - Install ball (52), spring (53), and retainer (54) into the spool.
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Illustration 6 g00683932 - Use Tooling (A) in order to install retaining ring (51) into the spool.
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Illustration 7 g00683930 - Install spool (50) into the relief valve.
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Illustration 8 g00683928 - Install spring (48) and stop (49) into the relief valve.
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Illustration 9 g00683927 - Install O-ring seal (47) into the relief valve.
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Illustration 10 g00683926 - Install bolt (46) into the cover.
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Illustration 11 g00683925 - Install cover (45) onto the relief valve. Install four bolts (44) and the washers.
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Illustration 12 g00683924 - Install O-ring seal (43) into the adjustment cover.
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Illustration 13 g00683922 - Install adjustment cover (42). Install two bolts (41) and the washers.
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Illustration 14 g00683791 - Install slug (40) into the relief valve.
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Illustration 15 g00683645 - Install O-ring seal (39) onto the plug.
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Illustration 16 g00683620 - Install plug (38) and the O-ring seal into the relief valve.
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Illustration 17 g00683611 - Install O-ring seal (37) onto the fitting.
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Illustration 18 g00683556 - Install fitting (36) and the O-ring seal into the relief valve.
Note: Prior to installation, refer to Power Train Specifications, "Transmission Relief Valve (Main)" for the bench test procedure.
Show/hide tableIllustration 19 g00683545 - Install relief valve (35) onto the manifold. Install eight bolts (34) and the washers.
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Illustration 20 g00683523 - Install O-ring seal (29). Install O-ring seal (30) and back up ring (31). Install O-ring seal (32) and back up ring (33).
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Illustration 21 g00683531 - Install cartridge (28) into the manifold. Refer to Power Train Specifications, "Transmisson Hydraulic Control" for the correct tightening procedure.
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Illustration 22 g00683484 - Install coil assembly (27). Install washer (26). Install nut (25). Refer to Power Train Specifications, "Transmisson Hydraulic Control" for the correct tightening procedure.
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Illustration 23 g00682957 - Install four control valves (23). Install sixteen bolts (24). Install two control valves (22). Install six bolts (21).
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Illustration 24 g00682087 - Install two plates (19). Install four plates (20).
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Illustration 25 g00676018 - Install five modulating valves (18). Install six bolts (17) and the washers. Install two modulating valves (16). Install twenty bolts (15) and the washers.
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Illustration 26 g00675912 - Install wiring harness (14). Install clips (12). Install eight bolts (13) and the washers. Connect electrical connectors (11).
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Illustration 27 g00675895 - Install six adapters (8), two adapters (9), two adapters (10) and the O-ring seals. Refer to Power Train Specifications, "Transmisson Hydraulic Control" for the correct tightening procedure.
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Illustration 28 g00675878 - Install two drains (6). Install four bolts (7) and the washers.
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Illustration 29 g00670009 - Install O-ring seals (5) onto the sleeve.
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Illustration 30 g00669984 - Install four sleeves (3) into manifold (4). Install two retainers (2). Install two bolts (1).
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Illustration 1 | g00683938 |
End By:
- Install the Transmission Hydraulic Control. Refer to Disassembly and Assembly, "Transmision Hydraulic Control - Install" for the machine that is being serviced.
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