539 Knuckleboom Loader Machine Systems Caterpillar


Stick - Remove

Usage:

539 1PZ

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-7630     Stand     1    
8S-7641 Tube     1    
8S-7615 Pin     1    
8S-8048 Saddle     1    
B     8S-7630     Stand     1    
8S-7641 Tube     1    
8S-7615 Pin     1    
C     1P-1839     Adapter     1    
3S-6224 Electric Hydraulic Pump     1    
4C-9634 Puller Stud     1    
4K-0684 Hard Washer     1    
6D-7726 Hose Assembly     1    
6V-0113 Double Acting Cylinder     1    
9U-6832 Nut     1    
8S-8048 Saddle     1    

Start By:

  1. Remove the heel. Refer to Disassembly and Assembly, "Heel - Remove" for the machine that is being serviced.
  2. Remove the grapple. Refer to Disassembly and Assembly, "Grapple - Remove" for the machine that is being serviced.
  3. Remove the stick cylinder. Refer to Disassembly and Assembly, "Stick Cylinder - Remove and Install" for the machine that is being serviced.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.




    Illustration 1g00590824

  1. Install a suitable lifting device and a hoist to the stick.

  1. Install Tooling (A) under the boom. Install Tooling (B) under the stick.



    Illustration 2g00671812

  1. Disconnect two electrical connectors (2) .

  1. Disconnect four hose assemblies (1) from the stick.



    Illustration 3g00671810

  1. Remove the two bolts and retainer (3) from pin (4) .



    Illustration 4g00671808

  1. Remove bolt (5), the washer and the spacer. Remove pin (4). The weight of pin (3) is 30 kg (65 lb).

  1. Remove the stick. The weight of the stick is 955 kg (2100 lb).



    Illustration 5g00481258

    Typical Example

  1. Use Tooling (C) to remove two bushings from the pin bore of the stick at the pin joint for the boom. Fasten Tooling (C) to the stick, as shown. Fasten a lifting sling and a hoist to Tooling (C) for support. Remove the bushing.

  1. Repeat Step 8 in order to remove the other bushing in the stick.

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