PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABELS ON CERTAIN REMAN REPLACEMENT ENGINES ON CERTAIN CATERPILLAR PRODUCTS
Usage:
TEBE0893-00
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| 11Mar2014 |
U-132
A-97
O-116
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| Priority | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABELS ON CERTAIN REMAN REPLACEMENT ENGINES ON CERTAIN CATERPILLAR PRODUCTS |
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| 7405 7557 | PI32315 |
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| NOTE: | This Program must be administered as soon as possible. When reporting the repair, use "PI32315" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32315" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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COMPLETION DATE |
TERMINATION DATE |
| 30Sep2014 | 31Mar2015 |
PROBLEM
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| The existing emissions labels on certain reman C4.4 and C6.6 replacement engines on certain Caterpillar Products do not meet requirements because they are able to be removed without significant damage to the label and may lead to confusion about if the engine is compliant with US emissions standards. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 420E | PHC00429 PRA00928, 1600, 1769 |
| 420E PL | DAN01118, 1262, 1418, 1496, 1516, 1709 |
| 420E ST | DJL00459, 484, 711, 975, 2170, 2244, 2376, 2403, 2473, 2490, 2559, 3043, 3371 |
| 430E IT | MXB00412 |
| 924H | HXC00417, 1574, 2112, 2532 |
| 924H Z | PED00798 |
| 928H | CXK01465, 1594 |
| 930H | DHC00283, 648, 730, 2068, 2921, 3001, 3225 |
| 938G | 4YS01222 |
| 938H | MJC00168, 311, 865, 869, 1397 |
| D3K LGP | LLL00971 |
| D4K LGP | RRR00239 |
| D4K XL | MMM00151, 180 |
| D5G XL | FDH00904 |
| D5K LGP | YYY00159, 414, 525, 544, 572, 580, 690, 1348, 1429, 1497 |
| D5K XL | WWW00142, 251, 320, 322 |
| IT38H | JNJ00168, 212 |
| M318D | W8P05243 |
| M322D | W2S00380 |
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| *******Group 2******* | |
| 120M | D9W00149 |
| 12M | B9F00098, 840 B9R00052 |
| 14M | B9J00516 |
| 963D | LCS00388, 424, 444, 1017, 1477 |
| CP56 | C5P00116, 362, 676 |
| CS54 | C5R00167 |
| CS56 | C5S00221, 432, 488, 541, 1113, 1169, 1207, 1576 |
| CS64 | C6S00101, 130 |
| CS74 | C8S00117 |
| D6K LGP | DHA00494, 603, 644, 972, 1341 |
| D6K XL | FBH00366, 505, 799, 965, 1017, 1651, 1830 |
| D6N LGP | DJY00202, 220, 329, 411, 418, 429, 456, 533, 626, 849, 964, 1011, 1209, 1661, 1681, 1685, 1719 |
| D6N XL | DJA00355, 372, 563, 609, 776 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | LABEL1 | EMISSION LABEL 1 |
| 1 | LABEL2 | EMISSION LABEL 2 |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 2******* | ||
| 1 | LABEL1 | EMISSION LABEL 1 |
| 1 | LABEL2 | EMISSION LABEL 2 |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| If there is a machine that is not listed in the Affected Product and suspect that it needs replacement labels for the reman replacement engine, please contact the Reman Help Line with the following information: Dealer Code Dealer Contact Name Phone Number Shipping Address for the label Reman Engine Serial Number Machine Serial Number the Engine is installed into Reman Help Line Contact Information: E-mail: reman_help@cat.com Phone: 1(888)88-REMAN (1(888)887-3626) Labels are engine serial number specific and will be shipped when we have all the information. Refer to the attached rework procedure for where the labels get attached to the engine and how to remove old labels. |
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OWNER NOTIFICATION
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| Owners in the following countries will receive the attached Owner Notification: US Canada |
SERVICE CLAIM ALLOWANCES
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