PRODUCT SUPPORT PROGRAM FOR INSTALLING VALIDATION AUXILIARY PUMPS ON CERTAIN 3500 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING VALIDATION AUXILIARY PUMPS ON CERTAIN 3500 ENGINES

Usage:

SEBE9890-00

09Jun2006


B290
D241
E081
E140
E351
E459
N030

 
Before/After
 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR INSTALLING VALIDATION AUXILIARY PUMPS ON CERTAIN 3500 ENGINES

1361 1371
PS42214
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42214" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Jun2008

PROBLEM

In some applications, 2128166 and/0r 2128169 auxiliary water pumps have experienced repeated faiures of the 5n4383 thrust bearings.

AFFECTED PRODUCT

Model Identification Number
3508B  CBB00310
3512  66Z00591
G3516  4EK00154, 157, 221, 905, 4071

PARTS NEEDED

Qty

Part Number Description
1 1T0132 SEAL-O RING
1 2128166 PUMP GP-AUX -B
1 3P6061 GASKET
1 5N1940 GASKET
1 M3X2761 PUMP
1 M3X2762 PUMP

ACTION REQUIRED

On selected units and at selected dealers, pumps with improved lubrication to the thrust bearings will be installed. These pumps will be used to validate that the improvement lubrication resolved the thrust bearing failures.

The improved pumps have been sent to the selected dealers to be installed on engines that have experienced repeat failures. Dealers will use the installation procedures provided in the service manual for the installation.

Dealers will provide a Bi-weekly update on hour accumulation, and informed product support of problems or failures if they do occur.

A 500 hour inspection will be made on 5 of the validation pumps, and as many as 5 pumps may be returned for a more thorough inspection at the completion of 1000 hours.
Which engines and pumps selected for the inspection and or return to Caterpillar will be determined at a later date.

Please use the assembly and disassembly procedures provided in the service manual for the engine being used for the 1000 hour validation test.

Non-Caterpillar part numbers should be ordered through Dick Foes at extension (309)578-7315

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-80000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 8.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 

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