Product Support Program For Valve Seat Wear On Certain G3304 And G3306 Engines Caterpillar


Product Support Program For Valve Seat Wear On Certain G3304 And G3306 Engines

Usage:

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Caterpillar: Confidential Yellow

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE: This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS8079" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: This Revised Service Letter replaces the December 20, 1993 Service Letter. Changes have been made to the Affected Product.

Termination Date

December 31, 1994

Problem

Some naturally-aspirated G3304 and G3306 Engines with three-ring pistons and intake valve stem seals may experience accelerated valve face and seat wear. The wear maybe accelerated to a point where the valve looses lash prior to the valve lash setting check and adjust interval.

Affected Product
Model & Identification Number

G3304 (37Y1852-2145, 37Y2146-2330, 37Y2333-2335, 37Y2352, 37Y2354)

G3306 (07Y3663, 07Y3666-3668, 07Y3671-3673, 07Y3675, 07Y3679, 07Y3681, 07Y3684, 07Y3688-3689, 07Y3692, 07Y3695, 07Y3702-3703, 07Y3705, 07Y3707-3711, 07Y3713-3738, 07Y3740, 07Y3745, 07Y3747-3748, 07Y3750-3752, 07Y3755, 07Y3757-3776, 07Y3791, 07Y3793, 07Y3795-3803, 07Y3805, 07Y3807, 07Y3812, 07Y3815, 07Y3819, 07Y3822, 07Y3824, 07Y3826, 07Y3829, 07Y3831-3837, 07Y3840-3849, 07Y3852, 07Y3854, 07Y3856, 07Y3858, 07Y3861-3863, 07Y3865-3868, 07Y3870-3873, 07Y3875, 07Y3877, 07Y3879-3880, 07Y3882-3884, 07Y3886-3895, 07Y3897-3910, 07Y3912-3914, 07Y3917-3919, 07Y3923-3924, 07Y3926, 07Y3931-3933, 07Y3938-3941, 07Y3945-3946, 07Y3952-3964, 07Y3990-3991, 07Y4001, 07Y4004, 07Y4009, 07Y4012-4016, 07Y4022-4027, 07Y4031-4036, 07Y4041-4048, 07Y4051-4054, 07Y4056-4062, 07Y4064-4067, 07Y4070, 07Y4072, 07Y4077-4081, 07Y4083-4086, 07Y4089-4099, 07Y4106, 07Y4108-4116, 07Y4118, 07Y4125-4126, 07Y4128, 07Y4132, 07Y4137-4138, 07Y4140-4142, 07Y4163-4164, 07Y4173, 07Y4181, 07Y4184, 07Y4187, 07Y4190-4192, 07Y4194-4202, 07Y4206-4209, 07Y4211, 07Y4213-4214, 07Y4218, 07Y4220-4225, 07Y4228-4229, 07Y4231-4235, 07Y4237-4240, 07Y4242-4244, 07Y4247, 07Y4250-4255, 07Y4257, 07Y4261-4262, 07Y4265, 07Y4269-4274, 07Y4276-4278, 07Y3966-3971, 07Y3973, 07Y3975-3985)

Parts Needed

1 8S1606 Gasket (for G3304 Engines)
1 8S1605 Gasket (for G3306 Engines)

Action Required

Remove the valve cover and pressurize the cylinder to prevent the valves from falling into the cylinder. Depress the spring of the intake valve and remove the locks, rotator and spring in order to access the 7W9143 Valve Guide Seal. remove the seal and discard. Install the spring, rotator, and locks. replace the valve cover. If needed, install new valve cover gasket (G3304 Engines use an 8S1606 Gasket and G3306 Engines use an 8S1605 Gasket. Install valve cover.

Service Claim Allowances

G3304 Engines

NOTE: This is a 1.5-hour.

G3306 Engines

NOTE: This is a 2-hour.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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