PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC MOTOR FOR THE COOLING FAN AND INSTALLING A CHECK VALVE AND A NEW DIVERTER VALVE IN THE HYDRAULIC CONTROL SYSTEM FOR THE COOLING FAN ON CERTAIN 725, 730, AND 730 EJECTOR ARTICULATED TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC MOTOR FOR THE COOLING FAN AND INSTALLING A CHECK VALVE AND A NEW DIVERTER VALVE IN THE HYDRAULIC CONTROL SYSTEM FOR THE COOLING FAN ON CERTAIN 725, 730, AND 730 EJECTOR ARTICULATED TRUCKS

Usage:

REBE4235-00

30Oct2008


U-553
A-458
D-470
O-507

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC MOTOR FOR THE COOLING FAN AND INSTALLING A CHECK VALVE AND A NEW DIVERTER VALVE IN THE HYDRAULIC CONTROL SYSTEM FOR THE COOLING FAN ON CERTAIN 725, 730, AND 730 EJECTOR ARTICULATED TRUCKS

1386 5061 5066 4286
PS42820
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42820" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Oct2010

PROBLEM

The existing hydraulic motor (part number 320-6603) for the cooling fan may have excessive internal oil bypass on certain 725, 730, and 730 Ejector Articulated Trucks. Low brake pressure warnings may be incorrectly recorded and excessive noise and vibration may be noticed from the hydraulic lines for the cooling fan on these machines. The low brake pressure warnings may occur on machines that are operating in high ambient conditions.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
725  B1L01943-02119
730  B1M02009-02275
730EJ  B1W00332-00346
*******Group  2*******
725  B1L02120-02136
730  B1M02276-02351
730EJ  B1W00347-00350

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 2P1314 CONNECTOR
2 3J1907 SEAL-O-RING
1 3J7354 SEAL-O-RING
1 3K0360 SEAL-O-RING
2 4J7533 SEAL-O-RING
2 6V0394 CONNECTOR-PORT
1 6V8397 SEAL-O-RING
1 6V9508 PLUG-FACE SEAL
1 7J4026 ELBOW
2 7K1181 STRAP-CABLE
2 7X2534 BOLT
2 8T4121 WASHER-HARD
2 8T4186 BOLT
2 9X8256 WASHER
1 0307946 ELBOW
1 0308193 CONNECTOR-FLARED
3 2231353 HOSE AS
1 2406746 MOTOR GP-GR BSC
1 3220596 VALVE GP-CHECK
1 3221453 BODY
1 3234814 BRACKET AS.
1 3264489 VALVE GP-DVTR-C
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 2P1314 CONNECTOR
2 3J1907 SEAL-O-RING
1 3J7354 SEAL-O-RING
1 3K0360 SEAL-O-RING
2 4J7533 SEAL-O-RING
2 6V0394 CONNECTOR-PORT
1 6V8397 SEAL-O-RING
1 6V9508 PLUG-FACE SEAL
1 7J4026 ELBOW
2 7K1181 STRAP-CABLE
2 7X2534 BOLT
2 8T4121 WASHER-HARD
2 8T4186 BOLT
2 9X8256 WASHER
1 0307946 ELBOW
1 0308193 CONNECTOR-FLARED
3 2231353 HOSE AS
1 2406746 MOTOR GP-GR BSC
1 3220596 VALVE GP-CHECK
1 3221453 BODY
1 3234814 BRACKET AS.
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the Service Manual and the attached Rework Procedure to install the new parts.

The motor for the hydraulic fan can be replaced with an alternative design motor.

A check valve can be added to the pilot oil control system for the cooling fan. Installing the check valve will prevent incorrect low brake charging pressure warnings.

A new diverter valve prevents noise and vibration in the hydraulic lines for the cooling fan.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-4000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-6000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 10.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-4000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-6000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 9.5-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1  
 
Refer to Caterpillar Media Number RENR3446, Disassembly and Assembly, 725, 730, and 730 Ejector Articulated Trucks Engine Supplement, remove the 320-6603 Fan Motor and install a 240-6746 Fan Motor.

Note that the 320-6603 Fan Motor has a case drain port and that the 240-6746 Fan Motor does not have a case drain port. When connecting the hydraulic lines to the 240-6746 Motor, plug the end of the case drain hose using the 6V9508 Plug and 6V8397 O-Ring Seal, then secure the hose to the existing hydraulic tubes for the fan motor.
 
Refer to the Special Instruction REHS4059 "Installation of the 323-4207 Valve and Lines for 725, 730, and 730 Ejector Articulated Trucks" for the proper procedure to install the check valve arrangement.
 
Remove the 239-0603 Diverter Valve from the 240-0678 Manifold and install a new 326-4489 Diverter Valve.
 
 
Group Number 2  
 
Refer to Caterpillar Media Number RENR3446, Disassembly and Assembly, 725, 730, and 730 Ejector Articulated Trucks Engine Supplement, remove the 320-6603 Fan Motor and install a 240-6746 Fan Motor.

Note that the 320-6603 Fan Motor has a case drain port and that the 240-6746 Fan Motor does not have a case drain port. When connecting the hydraulic lines to the 240-6746 Motor, plug the end of the case drain hose using the 6V9508 Plug and 6V8397 O-Ring Seal, then secure the hose to the existing hydraulic tubes for the fan motor.
 
Refer to the Special Instruction REHS4059 "Installation of the 323-4207 Valve and Lines for 725, 730, and 730 Ejector Articulated Trucks" for the proper procedure to install the check valve arrangement.
 
 

Caterpillar Information System:

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