PM820, PM822, and PM825 Cold Planer Machine Systems Caterpillar


Conveyor Pivot - Remove and Install

Usage:

PM825 3C6

Start By:

  1. Remove the second stage conveyor.

Removal Procedure

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide"for tools and supplies to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes to help prevent fluid loss and keep contaminants from entering the system.



    Illustration 1g06263688

  1. Attach suitable lifting device to conveyor (1) to support conveyor from moving when the hydraulic cylinders are removed from the pivot. The weight of conveyor (1) is approximately 839 kg (1850 lb).


    Illustration 2g06263706

  2. Disconnect hose assemblies (4).

  3. Remove retaining clip (2) and retaining clip (5). Remove pin (3) and pin (6). Remove hydraulic cylinder (7). Repeat process for opposite side of conveyor pivot.


    Illustration 3g06097110

  4. Disconnect hose assembly (8) and hose assembly (9).


    Illustration 4g06097113

  5. Disconnect hose assembly (10).


    Illustration 5g06097115

  6. Remove two bolts (11). Place exhaust assembly (12) out of the way. Repeat process for opposite side of machine.


    Illustration 6g06097117

  7. Attach suitable lifting device to pivot assembly (15). The weight of pivot assembly (15) is approximately 408 kg (900 lb)

  8. Remove bolt and washer (13) and bolt and washer (14). Remove pivot assembly (15).

Installation Procedure

  1. Install pivot assembly (15) in the reverse order of removal.

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