2006/08/07 Caterpillar


New Fuel Line is Now Used {1274}

Usage:

980G 2KR
Landfill Compactor:
826G (S/N: 7LN1-UP)
836GSeries II (S/N: BRL1-UP)
826GSeries II (S/N: AYH1-UP)
836G (S/N: 7MZ1-UP)
Soil Compactor:
825G (S/N: 6RN1-UP)
825GSeries II (S/N: AXB1-UP)
Wheel Dozer:
824G (S/N: 4SN1-UP)
834G (S/N: 6GZ1-UP)
834GSeries II (S/N: BPC1-UP)
824GSeries II (S/N: AWW1-UP)
Wheel Loader:
980G (S/N: 9CM1-UP; 2KR1-UP; 2SR1-UP)
988G (S/N: 2TW1-UP)
988GSeries II (S/N: BNH1-UP)
980GSeries II (S/N: AXG1-UP; AWH1-UP)
Service Magazine SEPD0847, 24 July 2006, "New Fuel Line is Now Used". Disregard this article. Refer to the article that follows.

Improving the service life of the fuel lines has lead to the use of a higher abrasion resistant hose material. New fuel lines are now available for the models that follow: Landfill Compactors, Soil Compactors, Wheel Dozers, and Wheel Loaders. Rerouting the hose will also increase the service life of the new fuel hose.

Inspection of the fuel lines should be conducted on a regular basis in order to ensure no wear or leaks have occurred. If a worn fuel line or a cracked fuel line is found, replace the fuel line with the new fuel lines that are available.

Use the following tables to match the old hose with the new fuel hose. Use Table 1 for the models that follow 824G Wheel Dozer, 825G Soil Compactor, 826G Landfill Compactor, and 980G Wheel Loaders.

Note: The mounting hardware that is listed below with the new hose assemblies is needed for that hose assembly to properly install the hose assembly. Refer to 203-6489 Fuel Lines Gp print on SIS for the correct routing of the fuel hose and the locations for the mounting hardware.

Table 1
Table for 203-6489 Fuel Lines Gp    
Old Part Numbers     New Part Numbers    
6N-4447 Hose As     267-8854 Hose As    
9N-5279 Hose As     268-2977 Hose As    
6N-1047 Hose As     267-8853 Hose As
1B-2713 Bolt
2W-2494 Spacer
8M-2773 Clip
9M-1974 Hard Washer    
116-2579 Hose As     267-8853 Hose As
1B-2713 Bolt
2W-2494 Spacer
8M-2773 Clip
9M-1974 Hard Washer    

Use Table 2 for models that follow 834G Wheel Dozer, 836G Landfill Compactor, and 988G Wheel Loader.

Note: The mounting hardware that is listed below with the new hose assemblies is needed for that hose assembly to properly install the hose assembly. Refer to 180-3555 Fuel Lines Gp print on SIS for the correct routing of the fuel hose and the locations for the mounting hardware.

Table 2
Table for 180-3555 Fuel Lines Gp
   
Old Part Number     New Part Numbers    
9V-9295 Hose As     267-8845 Hose As    
113-9002 Hose As     267-8846 Hose As    
116-5416 Hose As     267-8847 Hose As    
136-9141 Fuel Hose Assembly     266-2872 Hose As    
137-5094 Fuel Hose Assembly     166-7952 Fuel Hose Assembly
0S-1594 Bolt
1S-6420 Clip
5M-2894 Hard Washer (1)
9S-8752 Full Nut    
( 1 ) Two washers are needed.

Use Table 3 for models that follow 824G Series II Wheel Dozer, 825G Series II Soil Compactor, and 826G Series II Landfill Compactor.

Note: The mounting hardware that is listed below with the new hose assemblies is needed for that hose assembly to properly install the hose assembly. Refer to 199-4391 Fuel Lines Gp print on SIS for the correct routing of the fuel hose and the locations for the mounting hardware.

Table 3
Table for 199-4391 Fuel Lines Gp
   
Old Part Numbers     New Part Numbers    
6W-2409 Hose As     259-2499 Hose As    
172-8827 Hose As     255-1257 Hose As    
113-9000 Hose As     267-8849 Hose As    
160-9449 Hose As     267-8850 Hose As    
137-5094 Fuel Hose Assembly     240-2015 Hose As
7T-0266 Bracket As
0S-1588 Bolt
5M-2894 Hard Washer
067-2551 Clip
0L-1351 Bolt    

Use Table 4 for models that follow 980G Series II Wheel Loaders.

Note: The mounting hardware that is listed below with the new hose assemblies is needed for that hose assembly to properly install the hose assembly. Refer to 201-7652 Fuel Lines Gp print on SIS for the correct routing of the fuel hose and the locations for the mounting hardware.

Table 4
Table for 201-7652 Fuel Lines Gp    
Old Part Numbers     New Part Numbers    
137-5094 Fuel Hose Assembly     166-7952 Fuel Hose Assembly    
6W-2409 Hose As     259-2499 Hose As    
172-8827 Hose As     255-1257 Hose As    
6W-2408 Hose As     267-8851 Hose As    
136-9506 Hose As     267-8852 Hose As    

Use Table 5 for models that follow 834G Series II Wheel Dozer, 836G Series II Landfill Compactor, and 988G Series II Wheel Loader.

Note: The mounting hardware that is listed below with the new hose assemblies is needed for that hose assembly to properly install the hose assembly. Refer to 199-6554 Fuel Lines Gp print on SIS for the correct routing of the fuel hose and the locations for the mounting hardware.

Table 5
Table for 199-6554 Fuel Lines Gp
   
Old Part Numbers     New Part Numbers    
8S-1162 Hose As     255-1254 Hose As    
9V-9295 Hose As     255-1255 Hose As    
113-9002 Hose As     255-1256 Hose As    
172-8827 Hose As     255-1257 Hose As    
137-5094 Fuel Hose Assembly     240-2015 Hose As
4D-7735 Clip    
116-2579 Hose As     255-1254 Hose As
030-7962 Elbow
067-2551 Clip
0S-1591 Bolt
5M-2894 Hard Washer    

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