PRODUCT IMPROVEMENT PROGRAM REPLACING THE ELBOW THAT MAY BURST IN THE LINES GROUP - AIR ON CERTAIN 966G II AND 972G II WHEEL LOADERS Caterpillar


PRODUCT IMPROVEMENT PROGRAM REPLACING THE ELBOW THAT MAY BURST IN THE LINES GROUP - AIR ON CERTAIN 966G II AND 972G II WHEEL LOADERS

Usage:

Caterpillar: Confidential Yellow
PRODUCT IMPROVEMENT PROGRAM REPLACING THE ELBOW THAT MAY BURST IN THE LINES GROUP - AIR ON CERTAIN 966G II AND 972G II WHEEL LOADERS
SEBE7878-01

January 3, 2002
(Revised February 2002)
O-2


 
Priority

Parts stock action needed

PRODUCT IMPROVEMENT PROGRAM REPLACING THE ELBOW THAT MAY BURST IN THE LINES GROUP - AIR ON CERTAIN 966G II AND 972G II WHEEL LOADERS

1071
PI30273
NOTE: This Program must be administered as soon as possible. When reporting the repair, use "PI30273" as the Part number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI30273" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE: This Revised Service Letter replaces the January 3, 2002 Service Letter. Changes have been made to the , Affected Product.

COMPLETION DATE

TERMINATION DATE

June 30, 2002 January 31, 2003

PROBLEM

The 2080928 Elbow from 1800600 Lines Group - Air may burst on certain 966G II and 972G II Wheel Loaders. This may occur at low hours and results in noticeable reduction in engine power. The elbow needs to be replaced with a new 2171601 Elbow.

AFFECTED PRODUCT

Model Identification Number
***** Group 1 *****
966G II AXJ300-396
AWY147-232 
972G II AXC400-453 
AXN200-216
***** Group 2 *****
966G II AXJ397-446
AWY233-293
972G II AXC354-483
AXN217-232
NOTE: The serial numbers listed in Group 2 have been equipped with a interim 2171585 Elbow which calls for two clamps instead of four and so must be reworked with the new 2171601 Hose and two additional clamps (one each side of the elbow).

PARTS NEEDED

***** Group 1 *****

1 ? 2171601 Elbow

***** Group 2 *****

2 ? 9X2201 Clamp-Hose
1 ? 2171601 Elbow

ACTION REQUIRED

***** Parts Stock *****

Remove all 2080928 and 2171585 Elbows from parts stock.

***** Affected Product *****

See the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

***** Parts Stock *****

Submit one claim for all 2080928 or 2171585 Elbows, removed from parts stock.

***** Affected Product *****


 
Caterpillar
Dealer Suggested
Customer Suggested
Parts 
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
100%
1
0
0
0
0
NOTE: This is a 1-hour job.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 

Attach. (1-Rework Procedure)

Rework Procedure

  1. Raise the engine hood fully.
  2. Remove the clamps and rubber elbow (RH side of the engine).
  3. Install the 2171601 Elbow.
  4. Tighten the clamps (two each side of the elbow) to 11 N.m.


Illustration 1

Caterpillar Information System:

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