G342 ENGINE Caterpillar


Cylinder Head (Engines Without Spacer Plates)

Usage:

Put 5P3931 Anti-Seize Compound on stud threads and tighten nuts in the Step sequence that follows:

1. Tighten all nuts in number sequence to ... 60 lb. ft.(80 N·m)

2. Tighten all nuts in letter sequence to ... 150 lb. ft.(205 N·m)

3. Again tighten all nuts in letter sequence to ... 300 lb. ft.(410 N·m)

4. Again tighten all nuts in number sequence to ... 120 lb. ft.(160 N·m)

5. Again tighten all nuts in letter sequence (hand torque only) to ... 300 lb. ft.(410 N·m)

6. Again tighten all nuts in number sequence (hand torque only) to ... 120 lb. ft.(160 N·m)

7. Check all nuts in number sequence after dynamometer engine test.

Minimum torque ... 105 lb. ft.(142 N·m)

8. Check all nuts in letter sequence after dynamometer engine test.

Minimum torque ... 260 lb. ft.(354 N·m)

(1) Torque for studs for water manifold ... 20 ± 5 lb. ft.(25 ± 7 N·m)

(2) Torque for studs for valve covers ... 50 ± 5 lb. ft.(70 ± 7 N·m)

(3) Distance from face of cylinder head to the end of valve guides ... 1.690 ± .020 in.(42.93 ± 0.51 mm)

(4) Torque for adapter (put 5P3931 Anti-Seize Compound on threads) ... 150 ± 10 lb. ft.(203 ± 14 N·m)

(5) Torque for studs for exhaust manifold ... 75 ± 5 lb. ft.(102 ± 7 N·m)

(6) Thickness of cylinder head (new) ... 5.3775 ± .0025 in.(136.589 ± 0.064 mm)

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