PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTORS ON CERTAIN 320D 2 EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTORS ON CERTAIN 320D 2 EXCAVATORS

Usage:

TEBE2185-00

18Nov2014


A-508
D-601
O-593

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTORS ON CERTAIN 320D 2 EXCAVATORS

1252 1290
PS52817
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52817" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Nov2016

PROBLEM

Under some circumstances, certain 320D 2 Excavators can be hard to start when at normal operating temperature. When this problem occurs the machine displays the symptom of hard to start only when attempting to restart the engine 5 to 30 minutes after engine shut down.
Cold starting and general performance are not affected.

AFFECTED PRODUCT

Model Identification Number
320D 2 DFM00149-00558, 560-624, 638-946, 951-954, 975

DNP00252-00495, 497-503, 510, 513, 518

FKK00281-00360

GBA00132-01650

LMA00251-00828

TMF00192-00539

YEA00182-00555
320D 2GC  JFM00175-01088
320D 2L EKT00152-00161

HDM00263-00265

KHR00103-00558

NBT00121-00845

ZCS00178-01339
320D 2L OEM  P9X00101-00150, 158-162

PARTS NEEDED

Qty

Part Number Description
6 4545091 INJECTOR AS-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Before completing this rework, review the safety actions in the Operation and Maintenance Manual for the Excavator.

Remove the 398-1507 Injectors.
For detailed instructions on removing the injectors refer to Disassembly and Assembly, UENR0674, "Fuel Injection Lines - Remove" and "Fuel Injector - Remove".

Install the new 454-5091 Injectors.
For detailed instructions on installing the injectors refer to Disassembly and Assembly, UENR0674, "Fuel Injector - Install" and "Fuel Injection Lines - Install".

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-5000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE INJECTOR ROCKER ARMS ON CERTAIN 16M 3 MOTOR GRADERS, 349E, AND 349F EXCAVATORS, 621H, 621K, 623H, 623K, 627H, AND 627K WHEEL TRACTOR-SCRAPER, 730C ARTICULATED TRUCKS, 980K, 980M, AND 982M WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE INJECTOR ROCKER ARMS ON CERTAIN 16M 3 MOTOR GRADERS, 349E, AND 349F EXCAVATORS, 621H, 621K, 623H, 623K, 627H, AND 627K WHEEL TRACTOR-SCRAPER, 730C ARTICULATED TRUCKS, 980K, 980M, AND 982M WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE GAUGE PIPE FOR THE SWING DRIVE ON CERTAIN 320D 2L EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE GAUGE PIPE FOR THE SWING DRIVE ON CERTAIN 320D 2L EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION AND POSSIBLE REWORK OF THE STICK ASSEMBLY ON CERTAIN 308E 2CR MINI HYDRAULIC EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION AND POSSIBLE REWORK OF THE STICK ASSEMBLY ON CERTAIN 308E 2CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SEAT PAN ON CERTAIN 312D 2, 312D, 313D, 313D 2, 315D, 318D 2, 318D, 320D 2, 320D, 323D 2, 323D, 326D 2, 326D, 329D 2, 329D, 336D 2, 336D, 340D 2, 340D, AND 349D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE SEAT PAN ON CERTAIN 312D 2, 312D, 313D, 313D 2, 315D, 318D 2, 318D, 320D 2, 320D, 323D 2, 323D, 326D 2, 326D, 329D 2, 329D, 336D 2, 336D, 340D 2, 340D, AND 349D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 278-7020 BUMPERS ON CERTAIN M315D2 AND M317D2 WHEEL EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 278-7020 BUMPERS ON CERTAIN M315D2 AND M317D2 WHEEL EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER DUE TO LIP SEAL LEAKS ON CERTAIN C-SERIES TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER DUE TO LIP SEAL LEAKS ON CERTAIN C-SERIES TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACEMENT OF THE 449-3653 RADIATOR ENCLOSURE GROUP ON CERTAIN M315D 2 AND M317D 2 EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACEMENT OF THE 449-3653 RADIATOR ENCLOSURE GROUP ON CERTAIN M315D 2 AND M317D 2 EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT HEAD ON CERTAIN H75E S HYDRAULIC HAMMERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT HEAD ON CERTAIN H75E S HYDRAULIC HAMMERS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE WIRE ASSEMBLY ON CERTAIN 311F EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE WIRE ASSEMBLY ON CERTAIN 311F EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE O-RING ON THE TRANSFER PUMP FUEL SWITCH ON CERTAIN 308E 2CR MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE O-RING ON THE TRANSFER PUMP FUEL SWITCH ON CERTAIN 308E 2CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR SWAPPING THE RH AND LH FINAL DRIVES ON CERTAIN 390F LARGE EXCAVATORS PRODUCT SUPPORT PROGRAM FOR SWAPPING THE RH AND LH FINAL DRIVES ON CERTAIN 390F LARGE EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ORIFICE PLUGS ON CERTAIN H140E S HYDRAULIC HAMMERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ORIFICE PLUGS ON CERTAIN H140E S HYDRAULIC HAMMERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN HYDRAULIC PUMP ASSEMBLY OR HYDRAULIC PUMP INTERNAL COMPONENTS ON CERTAIN 305.5E, 306E, 307E, 307D, AND 308E MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN HYDRAULIC PUMP ASSEMBLY OR HYDRAULIC PUMP INTERNAL COMPONENTS ON CERTAIN 305.5E, 306E, 307E, 307D, AND 308E MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLUGS FOR THE GREASE CHANNEL ON CERTAIN H110E S, H115E S, H120E S, H130E S, H140E S, H160E S, AND H180E S HYDRAULIC HAMMERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLUGS FOR THE GREASE CHANNEL ON CERTAIN H110E S, H115E S, H120E S, H130E S, H140E S, H160E S, AND H180E S HYDRAULIC HAMMERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION, AND POSSIBLE REPAIR IN CERTAIN SITUATIONS, OF THE PIVOT BOSS ON THE STICK ON CERTAIN 374D AND 390D EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION, AND POSSIBLE REPAIR IN CERTAIN SITUATIONS, OF THE PIVOT BOSS ON THE STICK ON CERTAIN 374D AND 390D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE INSTALLATION OF THE AIR CLEANER PRESSURE SWITCH ON CERTAIN 311F EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE INSTALLATION OF THE AIR CLEANER PRESSURE SWITCH ON CERTAIN 311F EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE SWING DRIVE PINION SHAFT ON CERTAIN 324D, 324E, 325D, 326D, 328D, 329D, 329E, 521B, AND 522B EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE SWING DRIVE PINION SHAFT ON CERTAIN 324D, 324E, 325D, 326D, 328D, 329D, 329E, 521B, AND 522B EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING CELLULAR PRODUCT LINK DEVICES ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE BOOM CYLINDER GROUP ON CERTAIN 320D 2 EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE BOOM CYLINDER GROUP ON CERTAIN 320D 2 EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE, REPLACING SIDE DOOR, AND ENGINE HOOD, ON CERTAIN 320D 2L EXCAVATORS PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE, REPLACING SIDE DOOR, AND ENGINE HOOD, ON CERTAIN 320D 2L EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE, REPLACING SIDE DOOR, AND ENGINE HOOD, ON CERTAIN 320D 2L EXCAVATORS PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE, REPLACING SIDE DOOR, AND ENGINE HOOD, ON CERTAIN 320D 2L EXCAVATORS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.