PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT IDLER ON CERTAIN 320D AND 320DL EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT IDLER ON CERTAIN 320D AND 320DL EXCAVATORS

Usage:

REBE5552-00

21Jan2010


D-27

 
After Failure Only
  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE FRONT IDLER ON CERTAIN 320D AND 320DL EXCAVATORS

4159
PS51798
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51798" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jan2012

PROBLEM

The existing front idler may crack at the weld joint of the idler hub or the idler rim on certain 320D and 320DL Excavators.

AFFECTED PRODUCT

Model Identification Number
320D CXY00149-00152, 157-166, 175, 182, 184-188, 190-191, 197-207, 211, 213-253, 265-285, 291-295, 303-310, 312-326, 328-329, 332-334, 336-339, 341-377, 379-415

DHK00150, 152, 154, 156, 166, 172, 187, 189, 197, 213, 220, 251, 254, 407, 427, 497, 499-500, 534-535, 583, 586, 592, 610, 612, 636, 667, 675, 685, 719, 725, 735, 738-739, 741, 746, 752, 776, 788-791, 793, 808, 812, 818, 823, 826, 828, 833, 835-838, 841, 843, 847-849, 851, 853-854, 1002, 1011-1014, 1016, 1018-1023, 1025-1027, 1029, 1031-1032, 1034-1039, 1053-1056, 1058-1061

FAL00178-00182, 191, 204, 210, 215, 218-219, 224, 229, 235, 240, 245-248, 251-281, 283-286, 291, 295-309, 311-320, 322-329, 331-340, 342, 344, 346-353, 357-362, 365, 367-370, 372, 374, 377-380, 382-383, 387-393, 396, 399-409, 412, 414-417, 425, 427-428, 430, 434, 437-439, 441-445, 447-448, 450-457, 459-487, 489-523, 525-527, 529-537, 539, 541, 544-546, 548, 550-567, 569-571, 578, 581, 583, 587-591, 594-615, 617-644, 646-649, 655-656, 658, 661, 666-679, 681-690, 692-707, 710, 712, 714-715, 718-719, 721-724, 727-728, 730-745, 756, 758-772, 774, 776-777, 779-782, 784, 786-804, 806-809, 813-814, 817-829, 831, 833-837, 839-840, 844-848, 852, 855-900, 903-940, 942-949, 951-987, 990, 992-993, 995-998, 1002, 1004-1034, 1038-1045, 1047, 1049-1086, 1088-1092, 1094-1161, 1163-1224, 1226-1299, 1301-1306, 1308-1318, 1320-1321, 1323-1426, 1428-1441, 1443-1459, 1462-1484, 1486-1582, 1584-1585, 1587-1592, 1594-1676, 1678, 1683, 1685, 1691-1747, 1753, 1756-1778, 1780-1781, 1790-1828, 1830-1901, 1903-1933, 1935-1957, 1959-1982, 1984-2079, 2081-2083, 2085-2091, 2093-2094, 2096-2135, 2137-2154, 2158, 2160, 2162-2168, 2170-2247, 2249-2277, 2282-2284, 2286-2287, 2289-2290, 2300-2301, 2304, 2309-2310, 2313, 2315-2317, 2319-2346, 2355-2356, 2359-2367, 2369-2370, 2372, 2375-2611, 2613, 2615-2625, 2631-2632, 2634, 2636, 2639-2644, 2646-2767, 2772, 2774, 2776-2777, 2780-2781, 2784-2786, 2788-2812

JFZ00199-00279, 281-393, 395-498, 500-537, 539-542, 544-618, 620-624, 626-763, 765-786, 789-815, 817-845, 847-855, 857-919, 921-953, 955-957, 959-1004, 1006-1016, 1018, 1020-1027, 1029-1031, 1033-1052, 1055-1318, 1320-1347, 1349, 1351-1470, 1472-1479, 1481-1509, 1511-1647, 1649-1943, 1945-1967, 1969-2005, 2007-2101, 2103-2144, 2146-2253, 2255-2337, 2339-2459, 2462-2492, 2494-2546, 2549-2704, 2706-2731, 2733-2736, 2738-2754, 2756-2786, 2789-2857, 2859-3049, 3051-3068, 3070-3106, 3109-3116, 3184, 3210

JGZ00151-00478, 481-482, 484-560, 562-739, 741-1197, 1199-1290, 1298-1462, 1466-1747, 1749-2181, 2183-2339, 2342-2779, 2782-2788, 2790-2934

KGF00299, 323, 332, 355, 365, 372, 374, 381, 384, 399, 402-403, 407-410, 414, 417-420, 423-427, 442-444, 465, 479-480, 495-499, 503-504, 508, 520, 522-523, 526, 528, 531, 535, 552-553, 561-562, 578, 588, 591, 596, 599, 602, 604-605, 611, 615, 618, 621-626, 628, 630-632, 635, 653, 698, 706-707, 719-720, 722, 728-730, 740-741, 746-748, 762, 767, 769, 771-772, 774, 776, 778-779, 784, 795-796, 798, 801, 824, 829-831, 836, 838-840, 843, 845, 854-855, 857-858, 864-879, 881-882, 885-886, 888-889, 900, 902, 913, 915, 922, 925, 927, 934, 937, 949, 952, 957, 959, 961-962, 964, 970, 978, 980, 987, 992, 997, 1005, 1008, 1019, 1026, 1035-1036, 1045, 1057-1058, 1060-1061, 1071, 1075, 1081, 1091, 1094, 1096, 1100-1101, 1103-1105, 1109, 1111-1113, 1116, 1118-1119, 1122, 1127, 1131, 1134, 1138, 1144, 1150, 1153, 1156-1157, 1159, 1162, 1168-1169, 1172, 1177-1178, 1186, 1194-1195, 1223, 1226, 1231-1235, 1241, 1244, 1251, 1256, 1270, 1275-1276, 1278-1279, 1282, 1288, 1290-1291, 1305, 1307-1310, 1324, 1338-1339, 1347, 1351-1354, 1358, 1401, 1406-1407, 1452-1453, 1463, 1465, 1469-1470, 1480, 1488, 1518, 1551, 1556, 1559, 1565, 1568, 1571, 1575, 1587, 1593, 1596, 1606, 1620-1621, 1623-1627, 1632-1637, 1646, 1651, 1654, 1659, 1666-1668, 1671-1675, 1677, 1680, 1688-1689, 1699, 1701, 1706-1707, 1710, 1712-1714, 1725-1727, 1762, 1782-1783, 1785, 1787, 1814, 1817-1818, 1820-1821, 1823-1824, 1852, 1855, 1902, 1919, 1935, 1940, 1943-1944, 1982, 1998, 2096, 2099-2104, 2106-2113, 2115, 2117-2118, 2121, 2123-2133, 2135-2147, 2149-2155, 2157-2158, 2162, 2169, 2180, 2182, 2184-2186, 2189-2190, 2192, 2196-2197, 2219-2220, 2236, 2283-2286, 2288-2292, 2295-2297, 2299, 2301-2313, 2315, 2317, 2320-2326, 2332, 2334, 2354, 2360-2365, 2372, 2374-2375, 2382, 2387, 2389, 2392, 2423-2426, 2429, 2432-2437, 2439, 2441, 2443, 2449-2454, 2456, 2458, 2460-2461, 2482, 2486, 2499-2501, 2503, 2506-2512, 2514-2515, 2517-2519, 2534, 2536, 2539, 2543-2544, 2549, 2552-2554, 2557-2558, 2562, 2578, 2580, 2582, 2584, 2586-2587, 2589-2590, 2592, 2594-2596, 2598-2601, 2603, 2610, 2625, 2627-2628, 2643, 2649, 2652-2653, 2665, 2682, 2693, 2696-2702, 2704-2705, 2724-2726, 2731, 2738, 2752, 2758, 2760, 2768, 2788, 2823, 2828-2829, 2834, 2836-2837, 2844-2845, 2848, 2856, 2911, 2913, 2915, 2918-2920, 2924, 2927-2928, 2931-2933, 2944-2945, 3081, 3083-3084, 3090, 3092-3096, 3111, 3114, 3116, 3160, 3294-3295, 3307, 3313, 3315-3321, 3327, 3329-3336, 3338, 3340, 3342-3344, 3346-3348, 3369, 3372, 3377-3379, 3404, 3461, 3469, 3473, 3475, 3527-3528, 3531-3534, 3536-3540, 3542-3547, 3584, 3589-3592, 3644, 3752, 3754-3755

PHX00869-00870, 875, 877
320D FM HEEL  GKS00204
320D FM HW  EAX00164-00166, 174-175
320D L MDE00114-00123, 189-193, 199-201, 224-228, 234-238, 245-249, 255-259, 266-270, 276-278, 305-309, 315-316, 322-326, 332-336, 342-346, 352-353, 374-378, 395-398, 403-407, 414-417, 422-426, 433-436, 441-445, 452-455, 460-464, 471-474, 479-483, 514-519, 526-529, 534-539, 546-549, 554-559, 566-569, 574-618, 679-682, 687-690, 695-700, 704-711, 720-721, 725, 748, 750, 755-761, 765, 767, 769-771, 777, 779, 802, 804-808, 813-816, 821-825, 830-835, 840-845, 850-853, 855-874, 883-884, 893-894, 903-904, 913-914, 923-925, 934-936, 945-947, 956-958, 967-968, 987, 992, 997-998, 1003-1004, 1009, 1014, 1020, 1025-1026, 1031, 1034-1036, 1039-1042, 1045-1048, 1051-1063, 1068-1069, 1074-1075, 1080-1081, 1086-1087, 1092-1093, 1098-1099, 1104-1105, 1110-1111, 1116-1117, 1122-1123, 1130-1159, 1163-1164, 1168-1170, 1175-1176, 1181, 1186-1187, 1192-1193

MGG00111-00113, 116-117, 121, 125, 136, 177, 182-183, 188-189, 194-195, 200-201, 206-207, 212, 218-219, 224-234, 238-240, 244-247, 252-254, 259-260, 265-267, 272-273, 278-279, 284-286, 291-293, 298-299, 304-305, 310-312, 317-319, 324-325, 330-331, 336-338, 343-345, 350-381, 386-389, 394-398, 403-406, 411-412, 414-427, 429-437, 439-468, 543-545, 550-551, 556-561, 566-567, 572-577, 579-643, 645-694, 740-741, 747, 753-758, 764-769, 775-780, 786-791, 797-799, 801-808, 814-819, 838-841, 847-852, 856-862, 865-871, 920-922, 925-931, 937-942, 948-953, 959-964, 970-975, 1096-1162
320D LRR  TAE00106-00115
320D RR GKL00136-00139

YDS00157-00168

PARTS NEEDED

Qty

Part Number Description
1 2487143 IDLER GP-FRONT-C
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

****Parts Stock ****

Inspect the date code on all 248-7143 Front Idlers that are in dealer parts stock. The date code is stamped on the side of the from idler, refer to Image 1. Remove all front idlers that have a date code of 91011 or earlier from dealer parts stock.
- The first number of the date code is the year of manufacture: 200X.
- The second number of the date code is the month. The numbers 1 through 9 represent January through September and the letters X, Y and Z represent October, November, and December.
- The third number and the fourth number of the date code is the day of the month.
- The fifth number of the date code is the production code for line 1 or line 2.

To facilitate the identification of some of the improved front idlers, identification mark 0 (zero) was added.

 
 
****Affected Product****
If the existing front idler fails, replace with an improved front idler. The improved front idlers are stamped with a date code of 91011 or later date. Refer to Action Required - Parts Stock and Image 1 for date code information.

To facilitate the identification of some of the improved front idlers, identification mark 0 (zero) was added. This improved front idler is effective with parts that have a date code of 9x061 or later (Note: The idlers that have data code 91011 to 9x052 were improved but the mark 0 was not stamped).

To replace the front idler, refer to Disassembly and Assembly Manual, RENR8614.
Image1

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-3000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
3001-6000 hrs,
25-48 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 6.0-hour job



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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