PRODUCT SUPPORT PROGRAM FOR REWORKING THE PUMP LINES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE PUMP LINES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS

Usage:

REBE3283-00

13May2008


D-199

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE PUMP LINES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS

5057
PS42690
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42690" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2010

PROBLEM

The hoses that are part of the pump lines group can rub on certain 305.5 Mini Hydraulic Excavators. This can cause wear due to abrasion, which can cause leaks.

AFFECTED PRODUCT

Model Identification Number
305.5 CXZ00126-00600

DCK00177-00406

PARTS NEEDED

Qty

Part Number Description
4 3D2824 SEAL-O-RING
2 3K0360 SEAL-O-RING
2 3T4965 ADAPTER-STOR
4 6V8398 SEAL-O-RING-ORFS
1 6V8625 ELBOW-90 DEG
4 6V9746 SEAL-O RING
1 6V9852 ELBOW-SWIVEL
1 7I2673 STRAP-CABLE
10 7I7439 GUARD-BULK
5 7J9108 SEAL-O-RING
4 7K1181 STRAP-CABLE
2 8C3174 GROMMET
1 8T1715 ADAPTER-STR THD
2 8T3490 NUT-WELD
2 8T4121 WASHER-HARD
2 8T4189 BOLT
1 1319869 HOSE AS
1 1849522 HOSE AS
1 2608877 HOSE AS
1 2608881 HOSE AS
1 2671067 HOSE AS
1 2930448 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Rework the pump lines group using the procedure that is described in Special Instruction, REHS4565.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-3000 hrs 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job
The labour time allowed includes local fabrication of the plate for mounting the filter and local fabrication of dealer buildable hose asemblies.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 365CL, 365CL FS, AND 365CL MH EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 365CL, 365CL FS, AND 365CL MH EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 385C, 385CL, 385C FS, AND 385CL MH EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 385C, 385CL, 385C FS, AND 385CL MH EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 385B, 385BL, AND 5090B EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE PLATE FOR THE MUFFLER GROUP ON CERTAIN 385B, 385BL, AND 5090B EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING LEAKING PILOT HOSES ON CERTAIN M313C, M313D, M315C, M315D, M316C, M316D, M318C, M318D, M322C, M322D, M325C, M325D, AND M330D WHEELED EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING LEAKING PILOT HOSES ON CERTAIN M313C, M313D, M315C, M315D, M316C, M316D, M318C, M318D, M322C, M322D, M325C, M325D, AND M330D WHEELED EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE SWING MOTOR ON CERTAIN 365CL, 365CL FS, 365CL MH, 365CL OEM, 385B, 385BL, 385B OEM, 5090B, 385C, 385CL, 385C FS, 385CL MH, AND 385C OEM EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE SWING MOTOR ON CERTAIN 365CL, 365CL FS, 365CL MH, 365CL OEM, 385B, 385BL, 385B OEM, 5090B, 385C, 385CL, 385C FS, 385CL MH, AND 385C OEM EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING OPERATOR CONSOLE SUPPORTS ON CERTAIN MEDIUM AND LARGE HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING OPERATOR CONSOLE SUPPORTS ON CERTAIN MEDIUM AND LARGE HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND RETURNING CERTAIN REMAN AIR COMPRESSORS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND RETURNING CERTAIN REMAN AIR COMPRESSORS
PRODUCT SUPPORT PROGRAM FOR REPLACING HARNESS RETAINING CLIPS ON CERTAIN 303C CR AND 303.5C CR MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING HARNESS RETAINING CLIPS ON CERTAIN 303C CR AND 303.5C CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN HYDRAULIC PUMP ON CERTAIN 330D, 330D L, 330D MH, 345C, 345C L, AND 345C MH HYDRAULIC EXCAVATORS IN THE CASE OF FAULTY SERVO PIN ADJUSTMENT PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN HYDRAULIC PUMP ON CERTAIN 330D, 330D L, 330D MH, 345C, 345C L, AND 345C MH HYDRAULIC EXCAVATORS IN THE CASE OF FAULTY SERVO PIN ADJUSTMENT
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE LOWER FRAME ON CERTAIN M325C, M325CL, M325D AND M325DL MH EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE LOWER FRAME ON CERTAIN M325C, M325CL, M325D AND M325DL MH EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN C4.4 AND C6.6 ENGINE INSTALLATIONS PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN C4.4 AND C6.6 ENGINE INSTALLATIONS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN C6.6 ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE DOZER CYLINDER HOSES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE DOZER CYLINDER HOSES ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING A CHECK VALVE ON CERTAIN 345C AND 385C L EXCAVATORS THAT ARE EQUIPPED WITH THE ULTRA HIGH DEMOLITION (UHD) FRONT PARTS PRODUCT SUPPORT PROGRAM FOR INSTALLING A CHECK VALVE ON CERTAIN 345C AND 385C L EXCAVATORS THAT ARE EQUIPPED WITH THE ULTRA HIGH DEMOLITION (UHD) FRONT PARTS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND/OR REPLACING THE STICK CYLINDER ROD ON CERTAIN 385B AND 385C HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR INSPECTING AND/OR REPLACING THE STICK CYLINDER ROD ON CERTAIN 385B AND 385C HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR FLASHING THE MACHINE CONTROL SOFTWARE ON CERTAIN 320D(L), 324D(L), 325D, AND 330D EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR FLASHING THE MACHINE CONTROL SOFTWARE ON CERTAIN 320D(L), 324D(L), 325D, AND 330D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CONTROL GROUP HANDLE (177-7711 OR 177-7712) USED ON CERTAIN 312C, 315C, 318C, 319C, 320C, 321C CR, 322C, 325C, 330C, 330C MH, 330C OEM, 365B SERIES II, 365B SERIES II FS, 385B AND 5090B EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CONTROL GROUP HANDLE (177-7711 OR 177-7712) USED ON CERTAIN 312C, 315C, 318C, 319C, 320C, 321C CR, 322C, 325C, 330C, 330C MH, 330C OEM, 365B SERIES II, 365B SERIES II FS, 385B AND 5090B EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HVAC UNIT BLEND DOOR ON CERTAIN MEDIUM WHEEL LOADERS AND FORESTRY MACHINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE HVAC UNIT BLEND DOOR ON CERTAIN MEDIUM WHEEL LOADERS AND FORESTRY MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIO CONVERTER ON VARIOUS EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIO CONVERTER ON VARIOUS EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC TANK ON CERTAIN 301.6C AND 301.8C MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC TANK ON CERTAIN 301.6C AND 301.8C MINI HYDRAULIC EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FINAL DRIVES ON CERTAIN 307C AND 308C CR MINI HYDRAULIC EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FINAL DRIVES ON CERTAIN 307C AND 308C CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW FUEL INJECTORS ON CERTAIN 330D HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW FUEL INJECTORS ON CERTAIN 330D HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK ASSEMBLY ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK ASSEMBLY ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK ASSEMBLY ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE STICK ASSEMBLY ON CERTAIN 305.5 MINI HYDRAULIC EXCAVATORS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.