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Diesel engine exhaust contains products of combustion which may cause personal injury. Always start and operate the engine in a well ventilated area, and, if in an enclosed area, vent the exhaust to the outside. |
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Personal injury can result from rotating and moving parts. Stay clear of all rotating and moving parts. Never attempt adjustments while the machine is moving or the engine is running unless otherwise specified. The machine must be parked on a level surface and the engine stopped. Attach a "Do Not Operate" or similar warning tag to the start switch and controls before servicing, repairing, or making adjustments to the machine. |
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Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine. |
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Injury to personnel can result if they are not in the operator's view. Allow only essential personnel near the machine, and make sure the personnel are in the operator's view when testing, to prevent injury. Make sure checks are done in an open area. |
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To prevent injury or death, never work under a machine while a test is being performed. |
Note: The vibratory motor for each drum is equipped with a speed sensor. The following procedure can be used to test any of the sensors.
Note: Park the machine on soft dirt or place tires under the drums. Alternately, the machine can be lifted onto jacks, or the machine drums may be supported by air bags. The weight of the machine is approximately
| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Description | Qty |
| A | 146-4080 | Digital Multimeter Gp | 1 |
| B | 7X-1710 | Multimeter Probe | 1 |
| C | N/A | Stopwatch | 1 |
| D | N/A | Laptop Computer with PLus1+TM Software | 1 |
| E(1) | 317-7485 | Communication Adapter | 1 |
| F(1) | 370-4617 | Cable As | 1 |
| G(1) | 457-6114 | Cable As | 1 |
| (1) | Tool (E), Tool (F), and Tool (G) are part of the 466-6258 Communication Adapter Gp. |
- Drive the machine to a smooth, horizontal surface.
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Illustration 1 g06160408 - Move propel lever (1) to the NEUTRAL position.
- Move parking brake switch (2) to the ON position.
- Place the engine in ECO mode or low idle.
- Select "Main Menu" (3) on the machine display.
- Select "Machine Setup" (4).
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Illustration 3 g06148261 - Select "Engine Spd Sw" (5).
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Illustration 4 g06148286 - Select "ECO" (6) or "Low" (7).
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Illustration 2 g06148038 Show/hide table
Illustration 5 g06160422 - Move engine start switch (8) to the OFF position.
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Illustration 6 g06163006 - Connect Tool (F) and Tool (G) to Tool (E). Connect Tool (G) to diagnostic connector (9). Connect Tool (F) to USB port on Tool (D).
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Illustration 7 g06163699 Show/hide table
Illustration 8 g06163701 Note: Both drums have vibratory speed sensors on each vibratory motor.
- Locate vibratory speed sensor connector (10) for the drum being tested. Do not disconnect the connector.
- Insert black spoon from Tool (B) into pin "2" of the connector. Insert red spoon from Tool (B) into pin "3" of the connector.
- Connect Tool (B) to Tool (A). Set Tool (A) to measure frequency.
- Move engine start switch (8) to the START position. Release the switch when the engine starts.
- Place the engine in ECO mode.
- Move parking brake switch (2) to the OFF position.
- Set the vibratory system in the manual mode.
- Select "Main Menu" (11) on the machine display.
- Select "Machine Setup" (12).
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Illustration 10 g06151041 - Select "Vibe Turn On Speed" (13).
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Illustration 11 g06151042 - Select "Manual" mode (14).
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Illustration 9 g06151040 Show/hide table
Illustration 12 g06160871 - Use drum select switch (15) to select both drums.
Note: Two things indicate when the machine is in both drums mode. First, "Vibe Drum Select Dual" will appear on the display. Second, both LEDs next to drum select switch (15) will be illuminated.
- Launch the Plus+1TM program on the computer to enable the vibe test mode.
Note: First-time users need to perform the tasks in the Communication and Connections Wizard. This wizard allows the Windows® operating system to recognize the USB device. Follow the on-screen instructions.
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Illustration 13 g06152006 - Click "Status" icon (16).
- Check for "Active Codes". Clear any open "Active Codes".
- Click "Machine Control" (17).
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Illustration 14 g06152012 - Click "Hydraulics" (18).
- Click "Vibe Test Mode" (19).
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Illustration 15 g06152015 - Click "Enable" icon (20) to enable the "Normal Vibe Test Mode".
- When "Normal Vibe Test Mode" is in "Enabled" mode, the Plus+1TM program is launched.
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Illustration 16 g06152019 Standard propel control lever Show/hide table
Illustration 17 g06163733 Optional propel control lever - Press vibratory control switch (21) on the propel control lever. Hold the vibratory control switch down for 2 seconds to activate the vibratory system.
- Read frequency shown on Tool (A).
- Press vibratory control switch (21) to shut off the vibratory system.
- Move parking brake switch (2) to the ON position.
- Move engine start switch (8) to the OFF position.
- Multiply frequency measured in Step 24 by 1.25. Refer to Table 2 for the correct VPM for your machine. Compare this value to frequency measured by Tool (A). The values should match within ± 50 vpm.
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Table 2 Drum Style Low Frequency/High Amplitude High Frequency/Low Amplitude High Frequency/High Amplitude Single Frequency Split With Two Amplitudes, Two Frequencies 2520 vpm 3200 vpm N/A N/A Solid With Two Amplitudes, Three Frequencies 2700 vpm 3420 vpm 3200 VPM N/A Solid With Two Amplitudes, Two Frequencies 3200 vpm 3800 vpm N/A N/A Solid With One Frequency N/A N/A N/A 3200 vpm - If the vibratory speed sensor is not functioning properly or shows no signal, clean, repair, or replace the vibratory speed sensor and retest. Go to Step 8. If the vibratory speed sensor is functioning properly, remove the tooling and lower the machine to the ground.
Note: The speed sensors can alternately be tested with the service tool software.
