Bronze 445-9257 Engine Rebuild Kit for C15 ACERT Machine Engines{1000} Caterpillar


Bronze 445-9257 Engine Rebuild Kit for C15 ACERT Machine Engines{1000}

Usage:

980H A8J
Landfill Compactor:
826H (S/N: AWF1-UP)
Soil Compactor:
825H (S/N: AZW1-UP)
Wheel Dozer:
824H (S/N: ASX1-UP)
Wheel Loader:
980H (S/N: MHG1-UP; A8J1-UP; JMS1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Rebuild Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Rebuild Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine rebuild.

Note: This kit contains a set of six standard rod bearings.

Note: This kit does not contain main bearings and thrust plates.

Note: For more information, visit us at: www.parts.cat.com/rebuildkits.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Machine Model     Machine Serial Number Prefix     Engine Arrangement     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
C15 ACERT     824H     S/N:ASX     225-8923     S/N:LHX
S/N:TXG    
SEBP4003     RENR8261    
825H S/N:AZW     225-8923     S/N:LHX
S/N:TXG    
SEBP4004    
826H S/N:AWF     225-8923     S/N:LHX
S/N:TXG    
SEBP4005    
980H S/N:A8J
S/N:JMS
S/N:MHG    
235-4692     S/N:LHX
S/N:TXG    
SEBP4037    
238-0973
303-1581
313-5819
225-0992 S/N:LHX
280-9912 S/N:LHX
S/N:TXG

Note: For ordering reference material contact your local Cat dealer.

C15 ACERT 445-9257 Engine Rebuild Kit Consist

Table 2
445-9257 Engine Rebuild Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
444-0531     Front Structure Gasket Kit     1    
349-1530     Rear Structure Kit     1    
444-0533     Single Cylinder Head Gasket Kit     1    
444-0529     Central and Lower Structure Gasket Kit     1    
444-0532     Oil Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0762     Fuel Filter     1    
1R-1808     Engine Oil Filter     1    
1S-4295     Gasket     1    
2J-3118     Locking Bolt     5    
2N-2765     High Temperature Bolt     4    
2N-2766     Locknut     16    
4N-0933     Gasket     1    
4N-3841     Gasket     1    
4N-4668     Breather As     1    
4N-8150     Spring     1    
5P-4255     Locking Bolt     8    
5P-7701     O-Ring Seal     1    
6V-3830     O-Ring Seal     1    
6V-6923     Backup Ring     1    
6V-8397     O-Ring Seal     1    
6V-8398     O-Ring Seal     3    
8S-9191     Bolt     6    
9M-3786     O-Ring Seal     1    
101-8468     Bushing     1    
106-1792     Taperlock Stud     12    
109-0072     O-Ring Seal     1    
109-0076     O-Ring Seal     1    
130-4698     Bushing     1    
131-7123     Bushing     1    
180-8424     O-Ring Seal     1    
188-0210     Gasket     2    
210-9246     O-Ring Seal     1    
224-3246     Connecting Rod Bearing     6    
248-5513     Temperature Regulator     2    
297-1813     Head Screw     12    
392-9208     Valve Plunger     2    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 1 for location of gasket kits.

C15 ACERT Engine Gasket Kit Locations




Illustration 1g03521160

(1) Single Cylinder Head ( 444-0533 Gasket Kit )

(2) Front Structure ( 444-0531 Gasket Kit )

(3) Central and Lower Structure ( 444-0529 Gasket Kit )

(4) Oil Cooler and Lines ( 444-0532 Gasket Kit )

(5) Rear Structure ( 349-1530 Gasket Kit )

Gasket Kit Consists

Front Structure (444-0531 Gasket Kit)

Table 3
444-0531 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
3P-1155     O-Ring Seal     2    
6V-5048     O-Ring Seal     3    
8T-9527     O-Ring Seal     1    
9H-8872     Gasket     1    
061-9455     O-Ring Seal     1    
107-5769     O-Ring Seal     2    
109-0077     O-Ring Seal     3    
122-3772     O-Ring Seal     1    
125-0434     Integral Seal     1    
126-1757     Washer     9    
129-5427     Special Washer     2    
142-5867     Crankshaft Seal     1    
144-6142     Integral Seal     1    
155-9524     Integral Seal     1    
160-7271     Seal     1    
163-4565     O-Ring Seal     2    
166-9144     Gasket     1    
214-7566     O-Ring Seal     4    
214-7568     O-Ring Seal     3    
228-4947     O-Ring Seal     2    
238-5078     O-Ring Seal     2    
238-5080     O-Ring Seal     1    

Refer to Illustration 1.

Rear Structure (349-1530 Gasket Kit)

Table 4
349-1530 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
2A-1162     Gasket     3    
2N-8359     Gasket     1    
4H-7869     Gasket     1    
5H-0244     Gasket     1    
9Y-6089     Gasket     1    
142-5868     Crankshaft Seal     1    
155-5619     Gasket     1    
234-8937     Integral Seal     1    
250-0466     O-Ring Seal     1    

Refer to Illustration 1.

Single Cylinder Head (444-0533 Gasket Kit)

Table 5
444-0533 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
2M-9780     O-Ring Seal     1    
3E-6772     Seal     24    
3J-7354     O-Ring Seal     4    
3K-0360     O-Ring Seal     8    
3P-1155     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4N-1156     Gasket     1    
5E-8771     O-Ring Seal     1    
5P-0840     O-Ring Seal     2    
5P-5678     Seal     3M    
6D-7128     Seal     1    
6V-0128     Connector Seal     1    
6V-1197     O-Ring Seal     1    
6V-3251     O-Ring Seal     1    
6V-3831     O-Ring Seal     1    
6V-5048     O-Ring Seal     4    
6V-6609     O-Ring Seal     8    
6V-9027     O-Ring Seal     3    
7J-9108     O-Ring Seal     1    
7N-7559     Gasket     1    
7N-8875     Gasket     1    
8C-3089     O-Ring Seal     1    
8L-2779     O-Ring Seal     1    
8L-2786     O-Ring Seal     2    
061-8639     O-Ring Seal     6    
101-3125     Gasket     1    
117-8801     O-Ring Seal     1    
139-3550     Regulator Gasket     1    
142-2329     Seal     1    
157-0670     Dust Cap     1    
160-7271     Seal     1    
163-4565     O-Ring Seal     2    
198-6068     Integral Seal     2    
214-7566     O-Ring Seal     2    
214-7568     O-Ring Seal     9    
227-1204     Gasket     1    
228-7091     O-Ring Seal     1    
238-5078     O-Ring Seal     2    
238-5080     O-Ring Seal     2    
238-5081     O-Ring Seal     1    
242-9537     Valve Cover Seal     3    
243-1159     Fastener     18    
272-0390     Seal     1    
272-2583     O-Ring Seal     1    
281-8261     Exhaust Sleeve As     6    
341-9211     Gasket     1    
357-0351     Taperlock Stud     4    
357-1752     Gasket     1    
359-0908     Cylinder Head Gasket     1    
375-2467     Flange Locknut     4    

Refer to Illustration 1.

Central and Lower Structure (444-0529 Gasket Kit)

Table 6
444-0529 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
2D-0093     Gasket     2    
3H-1461     O-Ring Seal     2    
3J-7354     O-Ring Seal     1    
4N-0699     Gasket     1    
5P-5846     O-Ring Seal     1    
5P-8068     O-Ring Seal     1    
6V-3683     O-Ring Seal     1    
6V-5048     O-Ring Seal     1    
6V-6609     O-Ring Seal     3    
6V-8676     O-Ring Seal     1    
8J-4351     O-Ring Seal     1    
033-5853     O-Ring Seal     1    
061-9458     O-Ring Seal     2    
109-0078     O-Ring Seal     1    
118-5068     O-Ring Seal     1    
126-4935     Integral Seal     2    
165-6170     Plug     4    
168-5248     Isolation Seal     1    
214-7566     O-Ring Seal     4    
214-7568     O-Ring Seal     1    
225-6948     O-Ring Seal     1    
238-5080     O-Ring Seal     7    
238-5081     O-Ring Seal     2    
238-5084     O-Ring Seal     2    
240-1614     Sleeve     24    

Refer to Illustration 1.

Oil Cooler and Lines (444-0532 Gasket Kit)

Table 7
444-0532 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
1J-9671     O-Ring Seal     2    
2N-3350     O-Ring Seal     2    
2P-3760     Gasket     2    
2P-4305     Gasket     2    
2S-0795     Gasket     2    
3E-6790     O-Ring Seal     1    
4N-3841     Gasket     1    
5P-8068     O-Ring Seal     2    
6V-5063     O-Ring Seal     2    
6V-5064     O-Ring Seal     2    
6V-9027     O-Ring Seal     1    
8C-3445     Dust Cap     1    
8C-5230     O-Ring Seal     2    
109-0077     O-Ring Seal     3    
113-5304     O-Ring Seal     2    

Refer to Illustration 1.

Caterpillar Information System:

2013/11/27 Improved Crankcase Ventilation Performance in Cold Weather on Certain 14M3 and 16M3 Motor Graders {1074, 107F}
2014/01/06 An Updated Ether Bottle Bracket for Certain F Series Backhoe Loaders Is Now Used {1456}
2014/03/25 A New Air Deflector Is Available For F Series Backhoe Loaders With The Canopy Option {7342}
C11 and C13 Engines Engine Oil Pan
D6 Track Type Tractor Machine Systems Position Sensor (Steering)
C13, C15, and C18 Tier 4 Final Engines Engine Oil Pan
C13, C15, and C18 Tier 4 Final Engines Piston and Rings
C13, C15, and C18 Tier 4 Final Engines Inlet Manifold Air Pressure Sensor
C13, C15, and C18 Tier 4 Final Engines Relay (ARD Nozzle Heater)
C13, C15, and C18 Tier 4 Final Engines Flywheel Housing Cover
C11 and C13 Engines Turbocharger
14H Motor Grader TA2 Technical Inspection{0372, 1000, 7000, 753T, 7565} 14H Motor Grader TA2 Technical Inspection{0372, 1000, 7000, 753T, 7565}
2014/01/15 An Improved Rotor Drive Is Now Used on Certain Road Reclaimer/Soil Stabilizer Machines {5631, 5633, 6236}
2013/12/16 A New Water Pump Is Now Used For Certain D7R II, D8R II Track-Type Tractors, and 572R II Pipelayers {1361}
AS4173 Asphalt Screed Operator Controls - Left Control Panel
AS4173 Asphalt Screed Operator Controls - Right Control Panel
M318F, M320F and M322F Wheeled Excavators and MH3022 and MH3024 Material Handlers Hydraulic System Oil Sample - Obtain
M318F, M320F and M322F Wheeled Excavators and MH3022 and MH3024 Material Handlers Hydraulic System Oil Level - Check
SE34 V and SE34 VT Asphalt Screeds Principles and Techniques
836K Landfill Compactor, 834K Wheel Dozer and 988K Wheel Loader C18 Engine Supplement Diesel Particulate Filter - Remove and Install
AS4173 Asphalt Screed Screed Cleanup
AS4173 Asphalt Screed Screed - Check/Adjust
836K Landfill Compactor, 834K Wheel Dozer and 988K Wheel Loader C18 Engine Supplement Soot Sensor - Remove and Install
770G and 772G Off-Highway Truck Window Wipers - Inspect/Replace
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.