Removal Procedure
| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | - | Loctite Anti Seize | - |
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Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling system pressure cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury. |
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
- Disconnect hose (2). Remove plate (1) .
 | |
| Illustration 1 | g03271637 |
- Disconnect hose (3) reposition.
 | |
| Illustration 2 | g03271378 |
- Remove clamp (4), and hose (6). Disconnect hose assemblies (5) and (7) .
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| Illustration 3 | g03271717 |
- Remove four nuts (8). Remove turbocharger (9). The weight of turbocharger (9) is approximately 27 kg (60 lb).
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| Illustration 4 | g03271896 |
Installation Procedure
- Install turbocharger (9) in the reverse order of removal.
- Replace turbocharger gasket if necessary.
- Replace four nuts (8) tighten nuts (8) to a torque of 54 ± 5 N·m (40 ± 4 lb ft).
- Use Tooling (A) for nuts (8) .