Removal Procedure
Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool. |
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- Open engine enclosure (2) and raise radiator (1) .
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| Illustration 1 | g01352397 |
- Remove elbow (3) and the gasket. Disconnect hose (4). Disconnect tube assemblies (5) and (6) .
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| Illustration 2 | g01352405 |
- Remove bolts (7). Remove nuts (9) and the bolts. Remove turbocharger (8) and the gasket.
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| Illustration 3 | g01352441 |
Note: Many surrounding parts were removed for illustration purposes.
Installation Procedure
| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 5P-3931 | Anti-Seize Compound | - |
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
- Apply Tooling (A) to nuts (9) and bolts (7). Install the gasket and turbocharger (8). Install nuts (9) and the bolts. Install bolts (7) .
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| Illustration 4 | g01352441 |
Note: Many surrounding parts were removed for illustration purposes.
- Connect tube assemblies (5) and (6). Connect hose (4). Install the gasket and elbow (3) .
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| Illustration 5 | g01352405 |
- Lower radiator (1) and close engine enclosure (2) .
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| Illustration 6 | g01352397 |