PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CONTACTOR ON CERTAIN CTG AUTOMATIC TRANSFER SWITCHES Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CONTACTOR ON CERTAIN CTG AUTOMATIC TRANSFER SWITCHES

Usage:

REBE5946-00

01Jun2010


U-189
A-148

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CONTACTOR ON CERTAIN CTG AUTOMATIC TRANSFER SWITCHES

4469
PI31751
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31751" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31751" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Dec2010 30Jun2011

PROBLEM

Certain automatic transfer switches (ATS) manufactured between 9/1/09 and 11/5/09 may have an improperly brazed stationary contact pad. If this condition exists, it could prevent the ATS from transferring power during an outage.

AFFECTED PRODUCT

Model Identification Number
CTG  TSA18738, 18742, 18746-18747, 18824, 18841, 18846, 18850, 18857

PARTS NEEDED

Qty

Part Number Description
1 CONTACTOR CONTACTOR (ISO PROVIDED - DO NOT ORDER)
Contactor will be provided by ISO based on inspection results and should not be ordered by the dealer.

ACTION REQUIRED

The contactor needs to be inspected and possibly reworked on certain automatic transfer switches (ATS). The dealer will work with Intelligent Switchgear Organization (ISO) regarding the affected population of suspect ATS units to schedule automatic transfer switch inspections with the customer. Dealer will also be present during the inspection and rework. The technician for Intelligent Switchgear Organization will replace defective contact pads based on inspection results.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%
 NOTE: This is a 8.0-hour job
Dealer will facilitate rework by scheduling the ATS inspection with the customer and Intelligent Switchgear Organization (ISO). Dealer will also be present for the product inspection with the ISO technician.


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CONTACTOR

MODELS INVOLVED - CTG Automatic Transfer Switches

Dear Caterpillar Product Owner:

The automatic transfer switch needs to be inspected and possibly have its contactor replaced on the products listed below. The existing ATS contactor may have an improperly brazed stationary contact pad. If this condition exists, it could prevent the ATS from transferring power during an outage. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 01Jun2010 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 01Jun2010 Service Letter

Caterpillar Information System:

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