WOODWARD GOVERNOR SERVICE MANUAL FOR CATERPILLAR G330 Caterpillar


Hardware Faults

Usage:

This section is provided to assist in the troubleshooting of the hardware functions on the 8400-504 and 8400-510 Digital Min/Max controls. Included in the parameter listings are the fault definitions, flash codes, the J1587 network codes, fault modes, and possible fault causes.

The methods of retrieving the fault codes are listed in the Hardware Troubleshooting section of Chapter 7.

Fault and Warning Summary

Actuator Position OOR - High

Actuator Position OOR - Low

Actuator Calibration Error

Blocked Actuator

Sensor Supply OOR - High

Sensor Supply OOR - Low

Foot Pedal OOR - High

Foot Pedal OOR - Low

Discrete Output Fault

Engine Speed Fault

Engine Overspeed

Fault Actions

Faults may cause any of the following responses, as indicated under each fault below.

Actuator Shutdown Note

An actuator shutdown can have two modes. The first shutdown mode is a 0% actuator command that will drive the actuator to the minimum stop or minimum fuel position. The other shutdown mode is an I/O lock that shuts off the actuator drive current. The actuator will go "limp" and rely on the external return spring to move the throttle to minimum fuel.

Governor Idle Control

This mode disables the foot pedal and only allows the engine to run at the governor idle speed. The PTO (fast idle) can be selected and used.

J1587-1708 Network Codes

The fault codes that may be displayed on a compatible service tool correspond with current SAE J1587 codes.

MID - Message Identification

PID - Parameter Identification Character

SID - Subsystem Identification Numbers

FMI - Failure Mode Identifiers

Fault and Warning List

Actuator Position OOR - High

Actuator Position OOR - Low

Actuator Calibration Error

Blocked Actuator

Actuator Fault

Sensor Supply OOR - High

Sensor Supply OOR - Low

Foot Pedal OOR - High

Foot Pedal OOR - Low

Idle Validation Fault

Discrete Output Fault

Engine Speed Fault

Engine Overspeed

SAE J1587 Parameter List

The following lists the J1587 parameters supported by the DMMP (8400-504 & 8400-510).

DMMP Control J1587 Fault List

NOTES:

1) All faults are reset by turning the DMMP control off.
2) OOR = out of range; SD = shutdown; Act = actuator; Min = minimum
3) During an Act SD, the actuator output turns off (actuator is "limp").
4) During a Min Fuel, the actuator command is zero (driven to minimum stop).
5) During an Idle condition, the DMMP control disables the foot pedal and remains in idle.
6) Correct faults in the order they are displayed.
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