PRODUCT SUPPORT PROGRAM FOR REWORKING THE REAR SUSPENSION CYLINDER ON CERTAIN 770, 772, 773F, 775F, AND 777F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE REAR SUSPENSION CYLINDER ON CERTAIN 770, 772, 773F, 775F, AND 777F OFF-HIGHWAY TRUCKS

Usage:

REBE5564-00

27Oct2009


U-358
A-296
D-322
O-325

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE REAR SUSPENSION CYLINDER ON CERTAIN 770, 772, 773F, 775F, AND 777F OFF-HIGHWAY TRUCKS

7201 7200 7213
PS51741
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51741" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Oct2011

PROBLEM

The existing rear suspension cylinder can leak on certain 770, 772, 773F, 775F, and 777F Off-Highway Trucks. If the existing rear suspension cylinder rod does not have an adequate surface, the suspension cylinder can leak and loose ride height.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
770  BZZ00082-00451
770 OEM  M7W00103
772  RLB00286-00518
772 OEM  J2M00100-00101
*******Group  2*******
777F  JRP00662-01743
777F OEM JXP00100-00117

WTK00111-00117
*******Group  3*******
773F  EED00401-00932
775E OEM  DTE00501-00503
775F  DLS00397-00901, 951

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 2976848 Seal Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 2976849 Seal Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 2976848 Seal Kit
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Suspension cylinders that are leaking need to have rods polished to meet the surface finish requirements and resealed prior to being reinstalled on the vehicle.

Suspension cylinders on these vehicles have an HVOF surface coating. The HVOF coating has different surface finish requirements then chrome. Proper surface finish of the HVOF coating is Rz < 0.7 micrometer when measured using a profilometer with a 5 micrometer stylus. Information on polishing HVOF components can be found within SEBF8072.


For Reuse And Salvage Guidelines, reference:
SEBF8072: Inspection and Salvage of Hydraulic Cylinder Components

For Disassembly and Assembly Procedures, reference:
RENR8311: 777F Off-Highway Truck Machine Systems
RENR8286: 773F and 775F Off-Highway Trucks Machine Systems
RENR8273: 770 and 772 Off-Highway Trucks Machine Systems

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
5001-7500 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 16.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-7000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
7001-10000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 22.3-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-6000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
6001-8000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 16.0-hour job for Group 3



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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