464-4045 Top End Overhaul Foundational Kit for 3516 Generator Set Engines{1000} Caterpillar


464-4045 Top End Overhaul Foundational Kit for 3516 Generator Set Engines{1000}

Usage:

3516C KEN
Power Module:
PM3516 (S/N: NAM1-UP; KEN1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For more information, visit us at: electricpowersupport.cat.com.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Serial Number Prefix     Package Serial Number Prefix     Engine Arrangements     Parts Book Media     Disassembly and Assembly Media    
3516 EPG     S/N:MHB     S/N:KEN
S/N:NAM    
290-3313     SEBP3313     RENR9365    
S/N:NAM 339-5408 SEBP5418     RENR9365    

Note: For ordering reference material, contact your local Cat dealer.

3516 EPG 464-4045 Top End Overhaul Kit Consist

Table 2
464-4045 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
304-7216     Water Pump Installation Gasket Kit     1    
463-9257     Single Cylinder Head Gasket Kit     16    
463-9564     Oil Cooler and Lines Gasket Kit     1    
463-9566     Turbocharger Installation Gasket Kit     4    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0726     Engine Oil Filter Element As     3    
1R-0756     Fuel Filter Element     5    
3K-0360     O-Ring Seal     1    
4W-3027     Breather As     4    
4W-3100     Gasket     1    
5D-5957     O-Ring Seal     3    
5P-4892     O-Ring Seal     4    
6V-3907     O-Ring Seal     4    
6V-3968     O-Ring Seal     2    
6V-4589     O-Ring Seal     4    
6V-5048     O-Ring Seal     7    
6V-8001     O-Ring Seal     1    
6V-9027     O-Ring Seal     1    
7N-4782     Lifter Guide Spring     32    
7N-4927     Housing Cover Gasket     1    
7N-6806     Rectangular Seal     4    
8L-2786     O-Ring Seal     1    
8T-5452     O-Ring Seal     1    
9Y-8389     Gasket     1    
033-6031     O-Ring Seal     4    
112-1564     Gasket     2    
154-6389     Button     48    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     2    
248-5513     Temperature Regulator     4    

3516 EPG Engine Gasket Kit Locations




Illustration 1g03775625

(1) Turbocharger Installation (463-9566 Gasket Kit)

(2) Single Cylinder Head (463-9257 Gasket Kit)

(3) Oil Cooler and Lines (463-9564 Gasket Kit)

(4) Water Pump Installation (304-7216 Gasket Kit)

Gasket Kit Consists

Water Pump Installation (304-7216 Gasket Kit)

Table 3
304-7216 Gasket Kit (Water Pump Installation)    
Part Number     Part Name     Qty    
1S-5772     Gasket     1    
3J-1907     O-Ring Seal     1    
5H-6734     O-Ring Seal     1    
6V-5066     O-Ring Seal     2    
6V-6809     O-Ring Seal     1    
7N-4932     Gasket     1    
149-5462     O-Ring Seal     1    

Refer to Illustration 1.

Single Cylinder Head (463-9257 Gasket Kit)

Table 4
463-9257 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
4S-5898     O-Ring Seal     1    
5P-0840     O-Ring Seal     2    
6J-2245     O-Ring Seal     1    
6V-5101     O-Ring Seal     1    
6V-6228     O-Ring Seal     3    
6V-9769     O-Ring Seal     1    
7N-5080     Gasket     1    
7W-8145     Exhaust Manifold Gasket     1    
110-6991     Cylinder Head Gasket     1    
127-2176     Integral Seal     1    
144-5692     Plate Gasket     1    
214-7568     O-Ring Seal     2    
240-7032     Seal     1    
241-5928     Gasket     1    
272-0758     Seal     1    
272-0760     Valve Cover Seal     1    
420-0652     Water Seal Assembly     4    
420-0653     Water Seal Assembly     4    

Refer to Illustration 1.

Oil Cooler and Lines (463-9564 Gasket Kit)

Table 5
463-9564 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
3P-0655     O-Ring Seal     3    
4B-8407     Copper Gasket     1    
4N-1320     Gasket     1    
5P-4892     O-Ring Seal     3    
5P-5846     O-Ring Seal     1    
6V-3908     O-Ring Seal     1    
6V-4589     O-Ring Seal     3    
6V-5048     O-Ring Seal     2    
6V-5066     O-Ring Seal     3    
6V-6609     O-Ring Seal     2    
7N-4945     Gasket     1    
109-2332     O-Ring Seal     8    
111-3820     Retaining Ring     2    
247-3796     Gasket     2    

Refer to Illustration1.

Turbocharger Installation (463-9566 Gasket Kit)

Table 6
463-9566 Gasket Kit (Turbocharger Installation)    
Part Number     Part Name     Qty    
1S-4810     Oil Drain Gasket     1    
1S-6595     Oil Supply Gasket     1    
2N-2765     High Temperature Bolt     4    
2N-2766     Locknut     4    
6V-3917     O-Ring Seal     2    
109-7411     O-Ring Seal     1    
112-3540     O-Ring Seal     2    
121-5736     Gasket     1    

Refer to Illustration 1.

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