Diesel Exhaust Fluid Module - Assemble
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | - | Distilled Water | - |
| De-ionized Water | |||
| Diesel Exhaust Fluid (DEF) | |||
- Install the O-ring seals (not shown) .Install DEF pump coolant connectors (46) and DEF pump connectors (47).
- Tighten DEF pump coolant connectors (46) to a torque of
5.5 ± 0.5 N·m (48 ± 4 lb in) . - Tighten DEF pump connectors (47) to a torque of
4.5 ± 0.5 N·m (40 ± 4 lb in) .Show/hide table
Illustration 2 g03366053 - Install harness assembly (44) and cable straps (45).
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Illustration 3 g03366046 Note: Do not use an impact on bolts (41).
- Install pump (43) in support assembly (42)
- . Install bolts (41). Tighten bolts (41) to a torque of
19 ± 2 N·m (168 ± 18 lb in) .Show/hide table
Illustration 4 g03366035 - Connect harness assembly (40).
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Illustration 5 g03366015 Note: Do not use an impact on bolts (39).
- Install bracket (37), bolts (39), and cable straps (38).
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Illustration 6 g03383610 - Install filter (36).
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Illustration 7 g03383609 - Install expansion device (35).
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Illustration 8 g03383608 - Install cover (34). Tighten cover (34) to a torque of
20 ± 5 N·m (177 ± 44 lb in) .Show/hide table
Illustration 9 g03365554 - Install electronic control (31).
- Install cable straps (32) and connect harness assembly (33).
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Illustration 10 g03365547 - Install control module (30) and bolts (29). Tighten bolts (29) to a torque of
10 ± 2 N·m (89 ± 18 lb in) .Show/hide table
Illustration 11 g03365540 Note: Do not use an impact on the bolts for relays (28).
- Install relays (28).
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Illustration 12 g03365528 Note: Do not use an impact on the bolts for solenoid assembly (27).
- Install solenoid assembly (27) and connect harness assembly (26).
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Illustration 13 g03365521 - Install plug (24) and plug (25) on manifold (22).
- Install O-ring seals (23) in cap (21).
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Illustration 14 g03365514 Note: Do not use an impact on bolts (19).
- Install manifold (20), bolts (19), cap (17), bolts (18). Tighten bolts (18) to a torque of
6 ± 1 N·m (53 ± 9 lb in) Show/hide table
Illustration 15 g03365493 - Install bracket (16) on the tank.
- Install bolts (15).
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Illustration 16 g03365477 - Install pump assembly (14) and bolts (13).
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Illustration 17 g03365475 Note: Do not use an impact on bolt (12).
- Install bolt (12). Tighten bolt (12) to a torque of
4 ± 1 N·m (35 ± 9 lb in) Show/hide table
Illustration 18 g03365468 - Install bolts (11).
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Illustration 19 g03365465 - Install the gasket (not shown), manifold (10), plate (9), and bolts (8). Tighten bolts (8) in an alternating sequence to a torque of
5 ± 1 N·m (44 ± 9 lb in) . Tighten bolts (8) a second time in an alternating sequence to a torque of5 ± 1 N·m (44 ± 9 lb in) .Show/hide table
Illustration 20 g03365463 - Connect harness assembly (7) and install cable straps (6).
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Illustration 21 g03365452 Note: Do not use an impact on the bolts for clips (1) and (5).
- Install hoses (3). Apply Tooling (A) to the O-rings (not shown) inside hose assemblies (4). Connect hose assemblies (4) and harness assemblies (2). Install clips (1). Tighten the bolts for clips (1) to a torque of
6 ± 1 N·m (53 ± 9 lb in) . Install clips (5).Show/hide table
Illustration 22 g06040545 Show/hide table
Illustration 23 g03376333 - Install tank (50) in support assembly (51).
- Install straps (52) and nuts (53). Tighten nuts (53) to a torque of
8 ± 2 N·m (71 ± 18 lb in) . Torque nuts (53) to a final torque of11 ± 1 N·m (97 ± 9 lb in) .Note: Only apply torque once to nuts (53) when tightening straps (52). Apply torque to nuts (53) in the W, X, Y, Z sequence shown in Illustration 23.
Note: Two types of straps are used to support different tank configurations. Only apply torque once to the nuts on both types of straps.
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Illustration 24 g06040542 - Install bracket (48) and hose assembly (49).
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| |
| Illustration 1 | g06003622 |
Note: DEF pump coolant connectors (46) and DEF pump connectors (47) must be installed in the original location when removed. DEF pump coolant connectors (46) and DEF pump connectors (47) are not interchangeable.
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