PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED AFTERCOOLER CORES ON 3606 AND 3608 DIESEL MARINE ENGINES.
Usage:
REBE2139-00
Show/hide table
| 03Aug2007 |
U-374
A-308
D-307
O-333
TM-18
Show/hide table
| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED AFTERCOOLER CORES ON 3606 AND 3608 DIESEL MARINE ENGINES. |
|
| 1064 1063 | PS51343 |
|
Show/hide table
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51343" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
TERMINATION DATE |
| 31Aug2009 |
PROBLEM
Show/hide table
| The existing aftercooler can fail on certain 3606 & 3608 diesel Marine engines. If the existing aftercooler fails (cracks) it can allow water to enter the engine and may cause significant damage to the engine and components. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| 3606 | 8RB00805-00979 |
| 3608 | 6MC00624-00768 |
| C280-6 | LDL00104-00105 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| 2 | 1W6917 | ADAPTER |
| 38 | 3V3308 | WASHER-HARD |
| 4 | 6V1454 | SEAL-O RING |
| 2 | 6V3908 | SEAL-O-RING |
| 3 | 6V5049 | SEAL-O-RING |
| 1 | 6V5063 | SEAL-O-RING |
| 1 | 7E3101 | HOUSING-AFTCLR |
| 1 | 7E3103 | SEAL |
| 2 | 7H4412 | SPACER |
| 2 | 7X0791 | BOLT |
| 1 | 9S4183 | PLUG-O-RING |
| 3 | 9S4191 | PLUG-STOR |
| 38 | 0310219 | BOLT-SELF LCK |
| 2 | 1236256 | ADAPTER |
| 1 | 2995625 | CORE AS-AFTCLR |
ACTION REQUIRED
Show/hide table
| Using either the Service Manual module RENR2287-02 (3608 Aftercooler Remove & Install), or SENR4259-09 (3606 and 3608 Aftercooler Install)as your guide, Remove the failed aftercooler from the 3606 or 3608 diesel marine engine. Install the new 299-5625 core as. aftercooler, 7E3103 aftercooler flange seal, and the 7E3101 housing using the hardware and seals given in the parts list. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
0-48 mo |
||||||
49-60 mo |
||||||
Show/hide table
| NOTE: This is a 16.0-hour job | ||||||
Show/hide table
PARTS DISPOSITION
Show/hide table
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Caterpillar Information System:
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING AN ALTERNATOR WIRING HARNESS AND CIRCUIT BREAKER ON CERTAIN 3500B AND 3500C PETROLEUM APPLICATION ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING AN ALTERNATOR WIRING HARNESS AND CIRCUIT BREAKER ON CERTAIN 3500B AND 3500C PETROLEUM APPLICATION ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN MODEL YEAR '07 C7 AND C9 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN MODEL YEAR '07 C7 AND C9 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTUATORS (LPA) FOR THE INTAKE VALVE ON CERTAIN C11 AND C13 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTUATORS (LPA) FOR THE INTAKE VALVE ON CERTAIN C11 AND C13 TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING PISTON RINGS IN CAPACITY BRAND YARD JOCKEYS WITH THE C7 ENGINE PRODUCT SUPPORT PROGRAM FOR REPLACING PISTON RINGS IN CAPACITY BRAND YARD JOCKEYS WITH THE C7 ENGINE
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 1R-0750 AND 1R-0751 FUEL FILTERS FROM DEALER STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 1R-0750 AND 1R-0751 FUEL FILTERS FROM DEALER STOCK
PRODUCT SUPPORT PROGRAM FOR REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING OF NEW SOFTWARE PRODUCT SUPPORT PROGRAM FOR REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING OF NEW SOFTWARE
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION AND REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING NEW SOFTWARE ON CERTAIN 3508B, 3512B, 3512C, 3516B HD, AND 3516C MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTION AND REPAIR OF ELECTRICAL WIRING ADJACENT TO FERRITE BEAD, INSTALLATION OF SHRINK TUBING AROUND BEAD, AND FLASHING NEW SOFTWARE ON CERTAIN 3508B, 3512B, 3512C, 3516B HD, AND 3516C MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 125-4352 WATER PUMPS FROM DEALER STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 125-4352 WATER PUMPS FROM DEALER STOCK
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 07 MODEL YEAR C13 AND C15 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 07 MODEL YEAR C13 AND C15 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3500B SERIES MARINE ENGINES WITH A RATED SPEED OF 1600RPM PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3500B SERIES MARINE ENGINES WITH A RATED SPEED OF 1600RPM
PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3508B, 3512B, AND 3516B MARINE ENGINES WITH A RATED SPEED OF GREATER THAN 1301RPM PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3508B, 3512B, AND 3516B MARINE ENGINES WITH A RATED SPEED OF GREATER THAN 1301RPM
PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3500B SERIES MARINE ENGINES WITH A RATED SPEED OF 1200RPM PRODUCT SUPPORT PROGRAM TO REPAIR CAMSHAFT LOBES AND LIFTERS IN CERTAIN 3500B SERIES MARINE ENGINES WITH A RATED SPEED OF 1200RPM
PRODUCT SUPPORT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN C18 INDUSTRIAL ENGINES, AD55/AD45 UNDERGROUND ARTICULATED TRUCKS, AND PM-201 COLD PLANERS PRODUCT SUPPORT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN C18 INDUSTRIAL ENGINES, AD55/AD45 UNDERGROUND ARTICULATED TRUCKS, AND PM-201 COLD PLANERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE PISTON ASSEMBLIES IN CERTAIN 3044CT ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE PISTON ASSEMBLIES IN CERTAIN 3044CT ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED FUEL MANIFOLD BRACKET ON CERTAIN 2007 C15 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING IMPROVED FUEL MANIFOLD BRACKET ON CERTAIN 2007 C15 ON-HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING NEW SOFTWARE ON CERTAIN 3516B 50HZ GENERATOR SETS EQUIPPED WITH ADEM II ENGINE ELECTRONIC CONTROL MODULES (ECM) PRODUCT IMPROVEMENT PROGRAM FOR RE-FLASHING NEW SOFTWARE ON CERTAIN 3516B 50HZ GENERATOR SETS EQUIPPED WITH ADEM II ENGINE ELECTRONIC CONTROL MODULES (ECM)
PRODUCT SUPPORT PROGRAM FOR REPORTING THE USAGE OF IMPROPER FUEL ON 2007 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPORTING THE USAGE OF IMPROPER FUEL ON 2007 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PURGE AIR PUMP CHECK VALVE ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES. PRODUCT SUPPORT PROGRAM FOR REWORKING THE PURGE AIR PUMP CHECK VALVE ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING DISCRETE I/O MODULES AND/OR ITS MOUNTING GROUP ON CERTAIN 3516B AND 3516C 60HZ GENRATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING DISCRETE I/O MODULES AND/OR ITS MOUNTING GROUP ON CERTAIN 3516B AND 3516C 60HZ GENRATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR MISSING SHIPPED LOOSE PARTS ON MOUNT AS. (232-0536) ON CERTAIN C32 MODELS PRODUCT IMPROVEMENT PROGRAM FOR MISSING SHIPPED LOOSE PARTS ON MOUNT AS. (232-0536) ON CERTAIN C32 MODELS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL LINE SUPPORT BRACKETS AND HARDWARE ON CERTAIN 3516BHD LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL LINE SUPPORT BRACKETS AND HARDWARE ON CERTAIN 3516BHD LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL FILTER BASE ON CERTAIN 3456 GENSETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL FILTER BASE ON CERTAIN 3456 GENSETS
PRODUCT SUPPORT PROGRAM FOR REPLACING AFTERCOOLERS ON RAW WATER COOLED C9 MARINE GENERATOR ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING AFTERCOOLERS ON RAW WATER COOLED C9 MARINE GENERATOR ENGINES
PRODUCT SUPPORT PROGRAM FOR REMOVING AIR CONDITIONING PRESSURE SWITCHES FROM DEALER STOCK PRODUCT SUPPORT PROGRAM FOR REMOVING AIR CONDITIONING PRESSURE SWITCHES FROM DEALER STOCK