Improvements for SCR Inlet Temperature Sensor Wiring Routing on Certain C9.3 Engines {1906, 1921, 1922, 1928, 1929, 3290, 7344} Caterpillar


Improvements for SCR Inlet Temperature Sensor Wiring Routing on Certain C9.3 Engines {1906, 1921, 1922, 1928, 1929, 3290, 7344}

Usage:

C9.3 CS9
Industrial Engine
C9.3 (S/N: CS91-UP)

Description Of Change: The improved CEM wiring routing addresses the erratic SCR inlet temperature sensor signals to resolve the 3105-3 and 3105-4 faults intermittently tripping due to electromagnetic field interference from spark plug wire.

Adaptable To: The 373-5283 Temperature Sensor Gp is intermittently tripping a 3105-3 or 3105-4 fault code error due to current wiring routing. Electromagnetic field interference from spark plug wire in proximity with SCR temperature sensor box is causing erratic temperature reading and high-voltage codes to trip. Table 1 contains the part numbers needed to move the harness.

Table 1
Qty  Part Number  Part Description 
3S-2093  Cable Strap 
7K-1181  Cable Straps 
Table 2 contains the effective serial numbers for this change.

Table 2
Effective Serial Number 
S/N:CS901233-UP 

Rework Instructions



    Illustration 1g06103738
    Zip ties

  1. Remove zip ties from current wiring shown above to reroute wiring harness correctly.


    Illustration 2g06103768

  2. Place 3S-2093 Small Cable Strap to main harness and spark plug wire after the wire is moved to top of main harness. Use 7K-1181 Cable Strap to mount temperature sensor connector to ladder clip as shown in Illustration 2.


    Illustration 3g06103774

  3. Install 7K-1181 Cable Strap to spark plug wire, main harness, coil pig tail wire, temp sensor wire, and ground wire to outer rings of ladder clip as shown in Illustration 3.


    Illustration 4g06103778

  4. Route spark plug wire on outside of main harness as shown in Illustration 4.


    Illustration 5g06103782

  5. Reroute coil wire (black) without looping around the clip as done previously and use 7K-1181 Cable Strap to mount with main harness to ladder clip as shown in Illustration 5.

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