Flywheel Housing - Remove and Install
Removal Procedure
Start By:
- Remove turbocharger.
- Remove oil filter base.
- Remove fuel filter base.
- Remove crankcase breather.
- Remove flywheel.
- Remove crankshaft rear seal.
- Remove electric starting motor.
- Remove camshaft gear.
- Remove fuel injection pump.
- Remove oil pan bolts (1) that attach oil pan to flywheel housing cover.
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Illustration 1 | g03874584 |
- Remove bolts (2) and idler gear (3) .
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Illustration 2 | g03874588 |
- Remove bolts (4), bolts (5), and flywheel housing (6) .
Note: Use caution to reduce the risk of damaging oil pan gasket when removing flywheel housing (6) .
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Illustration 3 | g03874597 |
Installation Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | -     | Loctite Silver-Grade Anti-Sieze     | -     |
B     | -     | Loctite 5970     | -     |
- Install flywheel housing (6) in the reverse order of removal.
- Apply tooling (B) to mating surface as shown in Illustration 4 prior to installing flywheel housing (6) .
Note: Flywheel housing (6) must be installed within 10 minutes of applying tooling (B) .
Note: Use caution to reduce the risk of damaging oil pan gasket when installing flywheel housing (6)
Note: Finger tighten bolts (1), bolts (4), and bolts (5) prior to final tightening.
- Tighten bolts (1) to a torque of 46 ± 5 N·m (34 ± 4lb ft)
- Tighten bolts (4) to a torque of 63 ± 7 N·m (46 ± 5 lb ft)
- Tighten bolts (5) to a torque of 42 ± 4 N·m (31 ± 3lb ft)
- Apply tooling (A) to bolts (2) and tighten to a torque of 30 ± 3 N·m (266 ± 27 lb in) then tighten bolts (2) an additional 90°±5°
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Illustration 4 | g03875098 |
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