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Introduction
Important Safety Information
Illustration 1 | g02139237 |
Think Safety |
European Union Compliant, CE marked
Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance, or repair on this product until you have read and understood the Tool Operating Manual.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as "DANGER", "WARNING", or "CAUTION". The Safety Alert "WARNING" label is shown below.
A non-exhaustive list of operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method, or operating technique that is not recommended by Caterpillar is used, the operator must be sure that the procedures are safe. The operator must also be sure that the product will not be damaged or made unsafe by any unspecified procedures.
The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job.
When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength, and material.
Literature Information
This manual contains safety information, operation instructions and maintenance information and should be stored with the tool group
Some photographs or illustrations in this publication may show details that can be different from your service tool. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your service tool, which are not included in this publication.
Whenever a question arises regarding your service tool or this publication, consult Dealer Service Tools (DST) for the latest available information.
Safety Section
The Safety section lists basic safety precautions.
Read and understand the basic precautions listed in the Safety section before operating or performing maintenance and repair on this service tool.
General Information Section
The General Information section describes tooling functions and features. The section provides useful information on individual parts, additional tooling, and resources.
Operation Section
The Operation section is a reference for the new operator and a refresher for the experienced operator.
Photographs and illustrations guide the operator through correct procedures for using the tool group.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and the tools capabilities.
Service Parts Section
The Service Parts section is a reference for parts identification and available part numbers.
Safety Section
Safety Icon Nomenclature
Personal Protection/Important Information
Illustration 2 | g02166423 |
Personal Protection/Important Information |
Prohibited Action
No smoking |
Hazard Avoidance
Crushing hazard (foot) |
Crushing hazard (hand) |
Pinch point |
Fire hazard |
Electrical Shock - Hazard |
Fire hazard |
General Information Section
Introduction
The 212-1503 Lightweight, Portable Parts Washer is an easy-to-handle parts washer that can be used in the shop, or out in the field for on-site cleaning. It consists of a basin, cover, pump, and accessories.
Illustration 3 | g02609197 |
It is powered by a low pressure, air-powered pump. It features a flow-through brush for cleaning, and a low-pressure air gun for drying parts. A built-in non-adjustable air pressure regulator is preset to 2.2 bar (31.90 psi).
Illustration 4 | g02609216 |
The portable parts washer comes with one blanket microfilter and one oil absorbent sock. The blanket microfilter can be washed and reused before disposal, The oil absorbent sock can retain up to 2 L (2.1 qt) of oil.
Note: The plastic cover is used to prevent dirt and debris from entering the portable parts washer when not in use. The cover will not prevent fluid spills during transport.
Specifications
Specifications     | |
Item     | Description     |
Basin (L x W x H)     | 56 x 37 x 20 cm (22.1 x 14.75 x 8 inch)     |
Capacity     | 13 L (3.5 gal)     |
Basin and Lid     | Polyethylene material     |
Grille     | Vinyl clad steel 90 kg (200 lb) capacity     |
Preset Air Regulator     | 145 kPa (32 psi)     |
Additional Contact Information
For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at:
USA: 800-542-8665, Option 1
International: 1-309-578-7372
Note: Continuing improvement and advancement of product design can mean some photographs or illustrations in this publication will show details that are different from your service tool.
Operation Section
Setting Up the Parts Washer
- Install a 1/4" NPT quick-disconnect air fitting (1) into the tee fitting under the tray. Use thread sealant and tighten the fitting snugly.
- The oil absorbent sock inside the basin, must be placed in the correct position before filling the basin with cleaning solution. Position it towards the end of the basin with the pump intake, as shown.
Illustration 5 | g02609220 |
NOTICE |
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When handling the basin, take care not to damage the blue compressed air exhaust tube (2) on the bottom of the pump. Damaging this tube will render the air pump inoperable. |
- Carefully pour 1 L (1.1 qt) of concentrated water-based cleaner through the blanket microfilter, into the basin. Add 12 L (3.2 US gal) of water to bring the level up to just below the filter. Pouring through the blanket microfilter prevents the liquid from splashing.
Illustration 6 | g02609223 |
Note: A water-based cleaner or degreaser is required. For information on solvent/cleaning solution refer to the Contact Information section in this manual.
Note: The blanket microfilter only allows cleaning solution to flow through it in one direction. Make sure that the blanket microfilter is installed with the folded edge facing down.
Note: A 1/10th percent solution of 1U-8806 Bactericide (Hydrosolv 174) can be added to the cleaning solution. This will prevent the growth of bacteria and the resulting unpleasant odors.
NOTICE |
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RV antifreeze can be used in place of water. In cold-weather conditions, the RV antifreeze will prevent the cleaning solution from freezing and causing damage to the portable parts washer. For information on solvent/cleaning solution, refer to the Contact Information section in this manual. |
Using the Parts Washer
- Connect a regulated air supply to quick disconnect fitting (1). Move the black valve handle, located on the side of the tray, to direct the flow of solution to the flexible nozzle or the flow-through brush. To stop the flow, move the handle back to the vertical position.
- Set the parts to be cleaned on the grille. Move the valve handle to select the flow of cleaning solution through the flexible nozzle (3), or flow-through brush (4). Use the stream of cleaning solution and flow-through brush to remove dirt, debris, and oil from the parts.
NOTICE |
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The regulator mounted on the portable parts washer is preset at 145 kPa (32.0 psi) and should not be adjusted. The pump can be damaged by higher air pressure. |
Note: Purge the air from the system when the equipment is first used. Point the flexible nozzle toward the center of the tray and hold the flow-thru brush pointed toward the center of the tray. Move the black valve handle both directions until cleaning solution flows from the flexible nozzle and the flow-through brush.
- Use the yellow air nozzle (5) to dry the clean parts with low pressure compressed air.
- When not in use, disconnect the pressure air supply and place the plastic cover over the basin to prevent dirt and debris from entering the portable parts washer.
Illustration 7 | g02609227 |
Illustration 8 | g02609231 |
Transporting the Parts Washer
Note: The plastic cover is used to prevent dirt and debris from entering the portable parts washer when not in use. The cover will not prevent fluid spills during transport.
- For transport, the cleaning solution can be removed from the basin by connecting a regulated air supply and pumping the cleaning solution through the flexible nozzle into a suitable container. Stop pumping before the level of the cleaning solution reaches the pump pickup inside the basin.
- Place the plastic cover over the basin to prevent dirt and debris from entering the portable parts washer during transport.
Illustration 9 | g02609236 |
Note: If the cleaning solution is in acceptable condition, save the solution for reuse in the portable parts washer. Otherwise, follow all Local, State, and Federal guidelines for the disposal of used cleaning solution.
- After transport, refill the basin with cleaning solution. Reuse acceptable cleaning solution removed in Step 1 or new cleaning solution as required. Pour through the blanket microfilter to prevent the liquid from splashing.
Illustration 10 | g02609238 |
Note: Before refilling the basin with cleaning solution, make sure the oil absorbent sock inside the basin is in the correct position. Position it towards the end of the basin with the pump intake, as shown.
Illustration 11 | g02609257 |
Note: If the cleaning solution is in need of replacement, refer to ""Replacing Blanket Microfilter, Cleaning Solution, and Oil Absorbent Sock" " Section in this manual.
Maintenance Section
Replacing Blanket Microfilter, Cleaning Solution, and Oil Absorbent Sock
- Loosen the four wing nuts and slide the grille over and up. Remove the dirty 212-1505 Blanket Microfilter . Follow all laws and regulations for the proper disposal of used filters.
- The cleaning solution and oil absorbent sock can normally be replaced at the same time. The oil absorbent sock will hold 2 L (2.1 qt) of oil, and may not need replacement each time the cleaning solution is replenished.
Illustration 12 | g02609258 |
Illustration 13 | g02609259 |
- The cleaning solution can be removed from the basin by connecting a regulated air supply and pumping the old cleaning solution through the flexible nozzle into a suitable receptacle. Stop pumping before the level of the cleaning solution reaches the pump pickup inside the basin.
- Disconnect the air supply and carefully pour the remaining solution into the receptacle. Follow all local, state, and Federal laws and regulations for the proper disposal of used cleaning solution.
Note: Follow all Local, State, and Federal guidelines for the disposal of used cleaning solution.
- Any remaining sediment can be wiped out with disposable towels.
- Place the 212-1504 Oil Absorbent Sock in the bottom of the basin. Position the sock towards the end of the basin with the pump intake, as shown.
- Install a new 212-1505 Blanket Microfilter , with the folded edge side down. Replace the grille and tighten the four wing nuts (hand tight only).
Illustration 14 | g02609276 |
- Carefully pour 1 L (1.1 qt) of concentrated water-based cleaner through the blanket microfilter, into the basin. Add 12 L (3.2 US gal) of water to bring the level up to just below the filter. Pouring through the blanket microfilter prevents the liquid from splashing.
Illustration 15 | g02609277 |
Note: The blanket microfilter only allows cleaning solution to flow through in one direction. Make sure that the blanket microfilter is installed with the folded edge facing down.
Note: A 1/10th percent solution of 1U-8806 Bactericide (Hydrosolv 174) can be added to the cleaning solution. This will help prevent the growth of bacteria and the resulting unpleasant odors.
NOTICE |
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RV antifreeze can be used in place of water. In cold-weather conditions, RV antifreeze will prevent the cleaning solution from freezing and damaging the portable parts washer. For information on solvent/cleaning solution, refer to the Contact Information section in this manual. |
Service Parts
Serviceable Parts     | ||
Qty.     | Part No.     | Description     |
1     | 212-1504     | Oil Absorbent Sock     |
1     | 212-1505     | 25 Micron Blanket Microfilter     |
1     | 212-1506     | Air Powered Pump     |
1     | 212-1508     | Flow-Through Brush     |
Additional Contact Information
Repair and Solvent/Cleaning Solution Information:
1650 Oak St
Lakewood, NJ 08701
Phone: (732) 363-2100Toll Free: (800) 248 8650 Fax: (732) 364-6084Cell: (732) 742-9485 www.jclayton.com
www.DustlessMadeSimple.com
Troubleshooting
Troubleshooting     | ||
Problem     | Possible Cause     | Possible Solution     |
No solution is coming out of the flow-through brush or flexible nozzle.     |
Cleaning solution level is low.     | Add cleaning solution.     |
Valve is turned to the "OFF" position. | Move valve to the "ON" position.     | |
Debris is clogging the pickup tube. | Clean the pickup tube.     | |
Debris is clogging the flexible nozzle. | Remove and clean the nozzle.     | |
Debris is clogging the flow-through brush. | Remove and clean the pickup tube.     | |
Regulator | Disconnect the air supply to the regulator. Remove the hose from the pump "GAS IN" port by sliding the locking tab away from the hose. Reconnect the air supply to the regulator. If air comes out of the hose, the regulator is functioning properly.     | |
Valve | Remove the hose from the "PRODUCT OUT" port by sliding the locking tab away from the hose. Blow air through the valve, with the valve in the flexible nozzle or flow-through brush position. If air does not come out of the flexible nozzle, and flow-through brush, clean the valve.     |
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Pump | If the regulator and valve are functioning correctly, and the pump is still not delivering cleaning solution, replace the pump.     | |
A foaming solution or bubbles coming out of the flow-through brush or flexible nozzle     |
Cleaning solution level is low.     | Add cleaning solution.     |
Pump diaphragm damaged. | Replace the pump     | |
A steady stream of air coming out of the blue exhaust port.     |
Pump     | Replace the pump.     |