Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 6V-3145 | Load Leveling Beam | 1 |
Start By:
- Remove the fan.
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately. |
- The engine can start automatically. Ensure that the power supply is isolated before any service or repairs is performed.
- Turn the fuel supply to the OFF position.
- Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedure.
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Illustration 1 g03423021 Typical Example - Loosen screw (2). Disconnect harness assembly (1).
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Illustration 2 g03423022 - Remove nuts (3) and nuts (4). Disconnect harness assembly (5) and harness assemblies (6).
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Illustration 3 g03423023 Typical Example - Remove bolts (7). Disconnect harness assembly (8) and harness assembly (9).
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Illustration 4 g03422949 - Disconnect hose assembly (10) and hose assembly (11).
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Illustration 5 g03422950 Show/hide tableIllustration 6 g03422951 - Loosen clamp (13) and clamp (14).
- Remove bolts (15), strap (16), and tube assembly (12).
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Illustration 7 g03422952 - Loosen clamp (19) and disconnect hose (18) from the engine.
- Loosen clamps (20) and remove tube assembly (17).
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Illustration 8 g03423334 - Remove bolts (21) and adapter (22).
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Illustration 9 g03422953 Show/hide tableIllustration 10 g03422954 - Remove bolts (24) and (25). Disconnect hose assembly (23) and position hose assembly (23) out of the way.
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Illustration 11 g03422955 - Remove nuts (29) and the clamp from guard (28).
- Remove bolts (26), bolt (27), and guard (28).
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Illustration 12 g03422956 Show/hide tableIllustration 13 g03422957 - Loosen clamp (32).
- Remove bolts (31) and strap (33).
- Remove clamp (34) and tube assembly (30).
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Illustration 14 g03422958 Show/hide tableIllustration 15 g03422959 - Disconnect hose assembly (37).
- Loosen clamp (36) and clamp (38).
- Remove tube assembly (35).
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Illustration 16 g03422960 - Remove bolts (39) and guard (40).
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Illustration 17 g03422961 - Remove bolts (42), the gasket, clamp (43) and tube assembly (41).
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Illustration 18 g03422976 - Loosen clamp (45) and clamp (46).
- Disconnect hose (44) and hose (47).
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Illustration 19 g03422977 - Remove bolts (49).
- Position bracket (48) and the hand pump out of the way.
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Illustration 20 g03422979 - Remove bolts (52) from roof assembly (50) and roof assembly (51).
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Illustration 21 g03422980 - Remove hatch (54).
- Remove bolts (53) and plate (57).
- Remove bolts (56) and plate (58).
- Use suitable lifting device to remove roof assembly (51). The weight of roof assembly (51) is approximately
31 kg (68 lb) . - Remove bolts (55) and roof assembly (51).
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Illustration 22 g03422981 - Remove bolts (60) and plate (59).
- Use suitable lifting device to remove roof assembly (50). The weight of roof assembly (50) is approximately
31 kg (68 lb) . - Remove bolts (61) and roof assembly (50).
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Illustration 23 g03422982 - Use Tooling (A) and a suitable lifting device to support and remove engine (62). The weight of engine (62) is approximately
1270 kg (2800 lb) . - Attach Tooling (A) to a suitable lifting device to support engine (62).
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Illustration 24 g03423016 - Remove bolts (64) and screen (63).
- Use Suitable Cribbing (X) to support the rear of the generator.
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Illustration 25 g03423017 - Remove bolts (65) from the flex plate.
- Remove bolts (66) from the generator.
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Illustration 26 g03423018 - Remove bolts (67) from the engine support.
- Remove engine (62)
Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 6V-3145 | Load Leveling Beam | 1 |
- Use Tooling (A) and a suitable lifting device to install engine (62). The weight of engine (62) is approximately
1270 kg (2800 lb) . - Position engine (62) and install bolts (67) into the engine support.
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Illustration 29 g03423017 - Install bolts (66) in the generator.
- Install bolts (65) in the flex plate.
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Illustration 30 g03423016 - Install bolts (64) and screen (63).
- Remove Suitable Cribbing (X) from under the rear of the generator.
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Illustration 31 g03422982 - Remove Tooling (A) from engine (62).
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Illustration 32 g03422981 - Use suitable lifting device to install roof assembly (50). The weight of roof assembly (50) is approximately
31 kg (68 lb) . - Install roof assembly (50). Tighten bolts (61) to a torque of
30 ± 7 N·m (22 ± 5 lb ft) . - Install plate (59) and bolts (60).
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Illustration 33 g03422980 - Use suitable lifting device to install roof assembly (51). The weight of roof assembly (51) is approximately
31 kg (68 lb) . - Install roof assembly (51). Tighten bolts (55) to a torque of
30 ± 7 N·m (22 ± 5 lb ft) . - Install plate (58) and bolts (56).
- Install plate (57) and bolts (53).
- Install hatch (54).
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Illustration 34 g03422979 - Install bolts (52) into roof assembly (50) and roof assembly (51).
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Illustration 35 g03422977 - Position bracket (48) and the hand pump. Install bolts (49).
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Illustration 36 g03422976 - Connect hose (44) and hose (47).
- Tighten clamp (45) and clamp (46).
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Illustration 37 g03422961 - Position tube assembly (41) and install clamp (43).
- Install bolts (42) and the gasket.
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Illustration 38 g03422960 - Position guard (40) and install bolts (39).
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Illustration 39 g03422958 Show/hide tableIllustration 40 g03422959 - Install tube assembly (35), clamp (38), and clamp (36).
- Connect hose assembly (37).
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Illustration 41 g03422956 Show/hide tableIllustration 42 g03422957 - Position tube assembly (30) and install clamp (34).
- Install clamp (32).
- Position strap (33) and tighten bolts (31) to a torque of
15 ± 3 N·m (133 ± 27 lb in) .Show/hide tableIllustration 43 g03422955 - Position guard (29).
- Start bolts (26) and leave loose.
- Start nuts (29) on the clamp on guard (29) and leave loose.
- Install bolt (27), tighten bolts (26), and nuts (29).
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Illustration 44 g03422953 Show/hide tableIllustration 45 g03422954 - Connect hose assembly (23).
- Install bolt (24) and the clip.
- Install bolt (25) and the clip.
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Illustration 46 g03423334 - Position adapter (22) and install bolts (21).
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Illustration 47 g03422952 - Install tube assembly (17) and clamps (20).
- Connect hose (18) and tighten clamp (19).
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Illustration 48 g03422950 Show/hide tableIllustration 49 g03422951 - Position tube assembly (12).
- Tighten clamp (13) and clamp (14).
- Position strap (16) and tighten bolts (15) to a torque of
15 ± 3 N·m (133 ± 27 lb in) .Show/hide tableIllustration 50 g03422949 - Connect hose assembly (10) and hose assembly (11).
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Illustration 51 g03423023 Typical Example - Position harness assembly (8) and harness assembly (9). Install bolts (7).
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Illustration 52 g03423022 - Connect harness assembly (5) and harness assemblies (6).
- Install nuts (3) and nuts (4).
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Illustration 53 g03423021 Typical Example - Position harness assembly (1) and tighten screw (2) to a torque of
6 ± 1 N·m (53 ± 9 lb in) - Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedure.
- Turn the fuel supply to the ON position.
Illustration 27 | g03422982 |
Illustration 28 | g03423018 |
End By:
- Install the fan.