Flywheel Housing - Remove and Install
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 138-7574 | Link Bracket | 2 |
B | - | Guide Stud 1/2 - 13 NC by 7 inch |
2 |
Start By:
- Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove".
- Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
- Remove the turbochargers. Refer to Disassembly and Assembly, "Turbocharger - Remove and Install".
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NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove tube assemblies (2), (3), and (5) from flywheel housing (7).
- Remove air tubes (1) and (6) from flywheel housing (7).
- Remove exhaust elbows (4).
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Illustration 2 g02352841 - Remove bolts (9) and install Tooling (B).
- Attach Tooling (A) and a suitable lifting device to flywheel housing (7). The weight of flywheel housing (7) is approximately
112 kg (250 lb) . - Remove bolts (8), flywheel housing (7), and the gasket from the cylinder block.
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Illustration 1 | g02352840 |
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 138-7574 | Link Bracket | 2 |
B | - | Guide Stud 1/2 - 13 NC by 7 inch |
2 |
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NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install Tooling (B) in the cylinder block.
- Attach Tooling (A) and a suitable lifting device to flywheel housing (7). The weight of flywheel housing (7) is approximately
112 kg (250 lb) . - Position the gasket and flywheel housing (7) on the cylinder block. Install bolts (8).
- Remove Tooling (B) and install bolts (9).
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Illustration 4 g01146784 - Tighten the bolts, as follows:
- In a numerical sequence, tighten Bolt 1 through Bolt 2 to a torque of
55 ± 10 N·m (41 ± 7 lb ft) . - In a numerical sequence, tighten Bolt 3 through Bolt 10 to a torque of
135 ± 20 N·m (100 ± 15 lb ft) . - In a numerical sequence, tighten Bolt 11 through Bolt 36 to a torque of
47 ± 9 N·m (35 ± 7 lb ft) .
Show/hide tableIllustration 5 g02352840 - In a numerical sequence, tighten Bolt 1 through Bolt 2 to a torque of
- Install exhaust elbows (4).
- Install air tubes (6) and (1) on flywheel housing (7).
- Install tube assemblies (5), (3), and (2) on flywheel housing (7).
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Illustration 3 | g02352841 |
End By:
- Install the turbochargers. Refer to Disassembly and Assembly, "Turbocharger - Remove and Install".
- Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
- Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install".
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