2007/05/21 Caterpillar


Correction to Disassembly and Assembly , "Hydraulic Tank - Disassemble" {5056}

Usage:

AD30 DXR
Underground Articulated Truck:
AD30 (S/N: DXR263-UP)
Disassembly and Assembly, RENR6919, "AD30 Underground Articulated Truck Machine Systems", "Hydraulic Tank- Disassemble". This module is part of Service Manual, RENR8521 Volume II.

The existing information in this module has been updated. Add the following supplemental information to the module that is referenced.

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-1861     Retaining Ring Pliers     1    

Start By:

Remove the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic Tank - Remove"




    Illustration 1g01334374

  1. Remove breaker relief valve (1) from the hydraulic tank.



    Illustration 2g01331986



    Illustration 3g01331990

  1. Remove two lock nuts (2) and drain assembly (3) from the hydraulic tank.



    Illustration 4g01332473

  1. Remove 36 bolts (7) .

  1. Remove cover (6) and the gasket from tank assembly (4) .

  1. Remove filler cap (5) .



    Illustration 5g01332478

  1. Remove two locking bolts (8) and sight glass assembly (9) from cover (6) .



    Illustration 6g01332933

  1. Remove two O-ring seals (10) from retainer (13) .

  1. Remove glass (11) and grommet (12) as an assembly.

  1. Remove glass (11) from grommet (12) .

  1. Remove plate (14) .



    Illustration 7g01332894

  1. Remove four locking bolts (16) and sight glass assembly (15) from tank assembly (4) .



    Illustration 8g01107018

  1. Remove four O-ring seals (21) from retainer (20) .

  1. Remove grommet (17) and glass (18) as an assembly from retainer (20) .

  1. Remove glass (18) from grommet (17) .

  1. Remove plate (19) from retainer (20) .



    Illustration 9g01332934

  1. Remove two bolts (22), tube assembly (23) and the gasket from tank assembly (4) .



    Illustration 10g01332935

  1. Remove four bolts (26) and tube assembly (34) .

  1. Remove the O-ring seal from tube assembly (34) .

  1. Remove six bolts (24) and cover (25) .

  1. Remove O-ring seal (27) from cover (25) .

  1. Remove screen assembly (29) .

------ WARNING! ------

Personal injury can result from being struck by parts propelled by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to release the spring force.

----------------------

  1. Depress valve seat (31) by hand and use Tooling (A) (not shown) to remove retaining ring (30) .

  1. Remove valve seat (31), valve (28), spring (32) and spring (33) .

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