Required Tools | |||
Tool | Part Number | Description | Qty |
B | 1P-2420 | Transmission Repair Stand | 1 |
FT-0957 | Positioning Gp | 1 | |
C | 194-7586 | Pneumatic Wrench Gp | 1 |
140-1770 | Spanner Wrench As | 1 | |
6V-5696 | Bolt | 2 | |
D | 5P-0600 | Hose Clamp | 1 |
E | 138-7575 | Link Bracket | 2 |
G | - | Nut 5/8 x 11 | 3 |
- | Bolt 5/8 x 11 | 3 | |
H | 4C-4774 | Water and Temperature Resistant Grease | 1 |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
- Install seal (40) and O-ring seal (41) to shaft (33).
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Illustration 2 g01057984 - Apply Tooling (H) to bearing cone (38). Install spacer (39) onto shaft (33). Raise the temperature of bearing cone (38) to a temperature of
49° ± 11 °C (120° ± 20°F) . Install bearing cone (38) onto shaft (33).Show/hide tableIllustration 3 g01057956 - Install seal (36). Lower the temperature of bearing cup (37). Install bearing cup (37) into motor housing (32).
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Illustration 4 g01057918 - Invert motor housing (32). The weight of the motor housing is approximately
59 kg (130 lb) . Lower the temperature of bearing cup (35). Install bearing cup (35) into motor housing (32).Show/hide tableIllustration 5 g01058175 - Attach Tooling (E) to motor housing (32) and position motor housing (32) to shaft (33). The weight of the motor housing is approximately
60 kg (130 lb) .Show/hide tableIllustration 6 g01058181 - Apply Tooling (F) to bearing cone (34). Raise the temperature of bearing cone (34) to
49° ± 11 °C (120° ± 20°F) and install bearing cone (34) onto shaft (33).Show/hide tableIllustration 7 g01058184 Show/hide tableIllustration 8 g01058187 - Install nut (31). Attach Tooling (E) and a suitable lifting device to motor housing (32). The weight of motor housing (32) and shaft (33) is approximately
150 kg (330 lb) . Place motor housing (32) and shaft (33) into Tooling (B).Show/hide tableIllustration 9 g01057853 - Use Tooling (C) in order to tighten locknut (31). Tighten locknut (31) to a torque of
1290 N·m (950 lb ft) .Show/hide tableIllustration 10 g01057842 - Install set screws (30) into locknut (31). Tighten setscrews (30) to a torque of
34 N·m (25 lb ft) .Show/hide tableIllustration 11 g01057758 - Install tube (29).
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Illustration 12 g01057744 Show/hide tableIllustration 13 g00866196 - Install dowels (26) into cover (21). Install O-ring seal (27). Install seal (28). Bend seal (28) for installation. Use a finger in order to shape seal (28) into the original shape.
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Illustration 14 g01058215 - Install springs (25) and vanes (24) to motor shaft (23). Use blocking in order to position springs (25) and vanes (24) to motor shaft (23).
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Illustration 15 g01058256 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Use Tooling (D) in order to install vanes (24) to motor shaft (23). Use Tooling (G) in order to ensure that Tooling (D) is in the center of vanes (24).
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Illustration 16 g01057708 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Slowly tighten Tooling (D) onto motor shaft (23).
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Illustration 17 g01057694 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Install stator frame (18) into motor shaft (23). Lower stator frame (18) onto motor shaft (23). Remove Tooling (D) from vanes (22).
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Illustration 18 g01057679 - Install O-ring seal (19) into stator frame (18). Install valves (20) into stator frame (18).
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Illustration 19 g01057666 Show/hide tableIllustration 20 g00866196 - Install dowels (16) into cover (13). Bend seal (17) for installation. Use a finger in order to shape seal (17) into the original shape. Install seal (17).
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Illustration 21 g01057609 - Position the grapple motor with cover (13) in the upright position, as shown. Install bolts (15). Tighten bolts (15) to a torque of
61 N·m (45 lb ft) .Show/hide tableIllustration 22 g01057599 - Attach Tooling (A) and a suitable lifting device to cover (13). The weight of grapple motor is approximately
47 kg (105 lb) . Install the grapple motor and tighten bolts (14).Show/hide tableIllustration 23 g01057595 - Install seals (11) and O-ring seal (12) to tube (10).
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Illustration 24 g01057593 - Install tube (10).
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Illustration 25 g01057587 - Install seal (4) and O-ring seal (5) from block (3). Install O-ring seal (9), seal (8), O-ring seal (7) and seal (6) into block (3).
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Illustration 26 g01057579 - Install block (3).
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Illustration 27 g01057578 - Install block (2). Install bolts (1). Tighten bolts (1) to a torque of
60 N·m (44 lb ft) .
Illustration 1 | g01057987 |