PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225D, 229, 229D EXCAVATORS; CP-643, CS-643, CP-653, CS- 653 COMPACTORS; 936, G936, 936E, 950B, 950E LOADERS; & ALBARET BUILT VM1203, VM1204 COMPACTORS - PS0484 - MAILED US AND CAN
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PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225D, 229, 229D EXCAVATORS; CP-643, CS-643, CP-653, CS- 653 COMPACTORS; 936, G936, 936E, 950B, 950E LOADERS; & ALBARET BUILT VM1203, VM1204 COMPACTORS - PS0484 - MAILED US AND CANADA , COFA, CFEL, COSA - REVISED 01/92
NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
January 31, 1991 (Revised January 1992) U-16 A-11 AU-10 E-14 O-14 PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225D, 229, AND 229D EXCAVATORS; CP643, CS643, CP653, AND CS653 COMPACTORS; 936, G936, 936E, 950B, AND 950E LOADERS; AND ALBARET BUILT VM1203 AND VM1204 COMPACTORS 1302 PS0484 NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS0484" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. NOTE: This Revised Service Letter replaces the January 31, 1991 (Revised October 1991) Service Letter. Changes have been made to all portions of this Service Letter to include additional Affected Product and to extend the Termination Date.
Termination Date
June 30, 1992
Problem
The existing 4W9862 Oil Pan may crack around the drain plug boss on certain 215C, 215D, 219, 219D, 225B, 225D, 229, and 229D Excavators; CP643, CS643, CP653, and CS653 Compactors; 936, G936, 936E, 950B, and 950E Loaders; and Albaret built VM1203 and VM1204 Compactors. A new 4P3769 Oil Pan Assembly, that is more resistant to cracking, can be installed. The 4P3769 Oil Pan Assembly has a smaller boss that is brazed to the pan. The new oil pan assembly has a smaller drain plug.
Affected Product
Model Identification Number 215C 4HG800-2922 215D 9TF151-1222 219 5CF250-1160 219D 5XG1-595 225B 3YD1000-2122 225D 6RG1-769 229 1AG1-726 229D 2LJ1-379 CP643 7GD14-Up CS643 7FD47-Up CP653 7JD8-Up CS653 7HD24-Up G936 3HD150-195 950B, 950E 63R6363-9125 950B, 950E 22Z3300-5263 936, 936E 33Z3200-4634 936, 936E 45Z3440-5596 VM1203 940B71503, 71505, 71508-71511 VM1204 941B71501, 71506, 71507, 71518-71520
Parts Needed
1 - 4P3769 Oil Pan Assembly 1 - 8S1963 Gasket
Action Required
Follow the procedures in the Service Manual to remove the existing oil pan assembly and install the new one.
Service Claim Allowances
Product Caterpillar Dealer Suggested Customer Suggested smu Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. (D/N) (Cost) (C/L) (Sell) ***** 225B, 225D, 229, And 229D Excavators ***** ***** 936, G936, 936E, 950B, And 950E Loaders ***** 0-3000 100% 4 0 0 0 0 3001-5000 33.33% 1 0 1 50% 2 NOTE: This is a 4-hour job. ***** 215C, 215D, 219, and 219D Excavators ***** ***** CP643, CS643, CP653, and CS653 Compactors ***** ***** Albaret built VM1203 and VM1204 Compactors ***** 0-3000 100% 8 0 0 0 0 3001-5000 33.33% 2 0 2 50% 4 NOTE: This is an 8-hour job. NOTE: When filing a claim for an Albaret built VM1203 or VM1204 Compactor, Use 99Z00019 as the Product Identification Number. Enter the complete Albaret Product Identification Number "94..B........" in the "Related S/N Field".
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Caterpillar Information System:
SERVICE LETTER SUPPLEMENT FOR OCTOBER 2, 1990 - PSP FOR REWORKING AND UPDATING THE WINCH ON CERTAIN 518 SKIDDERS - PS4 458 - MAILED US AND CANADA SERVICE LETTER SUPPLEMENT FOR OCTOBER 2, 1990 - PSP FOR REWORKING AND UPDATING THE WINCH ON CERTAIN 518 SKIDDERS - PS4 458 - MAILED US AND CANADA
PRIORITY - CABLE ASSEMBLY RETAINING NUTS IN THE TRANSMISSION CONTROL GROUP MAY NEED TO BE TIGHTENED ON CERTAIN D6H, D7H, AND D8N TRACTORS EQUIPPED WITH DIFFERENTIAL STEERING - PI3512 - MAILED US AND CANADA, CACO, CFEL, COSA, LIMITED COFA PRIORITY - CABLE ASSEMBLY RETAINING NUTS IN THE TRANSMISSION CONTROL GROUP MAY NEED TO BE TIGHTENED ON CERTAIN D6H, D7H, AND D8N TRACTORS EQUIPPED WITH DIFFERENTIAL STEERING - PI3512 - MAILED US AND CANADA, CACO, CFEL, COSA, LIMITED COFA
PARTS STOCK ACTION ONLY - 1R0711 FUEL FILTERS NEED TO BE REMOVED FROM PARTS STOCK - PI7260 - MAILED US AND CANADA, CACO, CO FA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - 1R0711 FUEL FILTERS NEED TO BE REMOVED FROM PARTS STOCK - PI7260 - MAILED US AND CANADA, CACO, CO FA, BRAZIL, CFEL, COSA
Product Support Program For Installing A New Bearing In The Steering Control Group Of Certain 621E, 623E, 637E, 631E, 637E, 657E, And 657E Wheel Tractors Product Support Program For Installing A New Bearing In The Steering Control Group Of Certain 621E, 623E, 637E, 631E, 637E, 657E, And 657E Wheel Tractors
Product Support Program For Replacing Bulldozer Trunnion Support Assembly On Certain 824C Wheel Tractors Product Support Program For Replacing Bulldozer Trunnion Support Assembly On Certain 824C Wheel Tractors
PRIORITY - THE BOLTS THAT HOLD THE DIFFERENTIAL PINION IN PLACE MAY WORK LOOSE ON CERTAIN 623E WHEEL TRACTORS - PI3500 - MAI LED US AND CANADA, COSA, LIMITED COFA PRIORITY - THE BOLTS THAT HOLD THE DIFFERENTIAL PINION IN PLACE MAY WORK LOOSE ON CERTAIN 623E WHEEL TRACTORS - PI3500 - MAI LED US AND CANADA, COSA, LIMITED COFA
SERVICE LETTER SUPPLEMENT FOR AUGUST 07, 1990 SL - PSP FOR STEERING CONTROL VALVE INSTABILITY ON CERTAIN D9N AND D10N TRA CTORS - PS0473 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA SERVICE LETTER SUPPLEMENT FOR AUGUST 07, 1990 SL - PSP FOR STEERING CONTROL VALVE INSTABILITY ON CERTAIN D9N AND D10N TRA CTORS - PS0473 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
SERVICE LETTER EXTENSION FOR OCTOBER 13, 1989 SL - PSP FOR INSTALLING A NEW DRIVE SHAFT SLIP JOINT GROUP, SPIDER, AND SHA FT ASSEMBLIES IN CERTAIN 518 SKIDDERS AND 518 GRAPPLE SKIDDERS - PS4372 - MAILED US AND CANADA, CACO, COFA,CFEL, COSA SERVICE LETTER EXTENSION FOR OCTOBER 13, 1989 SL - PSP FOR INSTALLING A NEW DRIVE SHAFT SLIP JOINT GROUP, SPIDER, AND SHA FT ASSEMBLIES IN CERTAIN 518 SKIDDERS AND 518 GRAPPLE SKIDDERS - PS4372 - MAILED US AND CANADA, CACO, COFA,CFEL, COSA
PSP FOR REPLACING THE CAMSHAFT ON CERTAIN 3306 TRUCK ENGINES - EFFECTIVE OCTOBER 09, 1990 - PS6039 - REPLACES PORTION OF AUG UST 30, 1990 SL - PS0455 - INVOLVING 3306 TRUCK ENGINES - MAILED US AND CANADA, COFA, CFEL, TRUCK TEPS, LIMITED COSA - REVISE PSP FOR REPLACING THE CAMSHAFT ON CERTAIN 3306 TRUCK ENGINES - EFFECTIVE OCTOBER 09, 1990 - PS6039 - REPLACES PORTION OF AUG UST 30, 1990 SL - PS0455 - INVOLVING 3306 TRUCK ENGINES - MAILED US AND CANADA, COFA, CFEL, TRUCK TEPS, LIMITED COSA - REVISE
Product Support Program For Replacing Broken Tilt Levers On Certain 980C Loaders Product Support Program For Replacing Broken Tilt Levers On Certain 980C Loaders
PARTS STOCK ACTION ONLY - INJECTION PUMP GROUPS FOR USE IN D346 AND D348 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7 257 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - INJECTION PUMP GROUPS FOR USE IN D346 AND D348 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7 257 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PSP FOR CONVERTING PLUGGED FOLDED CORE RADIATORS TO MULTIROW MODULES ON CERTAIN 950E LOADERS - PS0479 - MAILED US AND CAN ADA, CACO, COFA, CFEL, COSA - REVISED 01/91 PSP FOR CONVERTING PLUGGED FOLDED CORE RADIATORS TO MULTIROW MODULES ON CERTAIN 950E LOADERS - PS0479 - MAILED US AND CAN ADA, CACO, COFA, CFEL, COSA - REVISED 01/91
Product Support Program For Replacing The Front Bevel Gear And Pinion On Certain 988B Wheel Loaders With Custom Modified Torque Converters Product Support Program For Replacing The Front Bevel Gear And Pinion On Certain 988B Wheel Loaders With Custom Modified Torque Converters
SERVICE LETTER EXTENSION FOR DECEMBER 21, 1989 SL - PSP FOR INCREASING THE WELD ON THE TRANSMISSION TUBE ASSEMBLIES (SLIDE TRA CKS), AND INSTALLING BEVEL GEAR, BEVEL GEAR SHAFT BEARING, AND RETAINING BOLTS ON CERTAIN D10N TRACTORS - PS4390 - MAILED U SERVICE LETTER EXTENSION FOR DECEMBER 21, 1989 SL - PSP FOR INCREASING THE WELD ON THE TRANSMISSION TUBE ASSEMBLIES (SLIDE TRA CKS), AND INSTALLING BEVEL GEAR, BEVEL GEAR SHAFT BEARING, AND RETAINING BOLTS ON CERTAIN D10N TRACTORS - PS4390 - MAILED U
SERVICE LETTER EXTENSION FOR DECEMBER 22, 1989 SL - PSP FOR INSTALLING THERMOCOUPLES TO MONITOR EXHAUST GAS TEMPERATURES ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, AND 789 TRUCKS - PS4399 - MAILED US AND CANADA, CACO, CFEL, COSA SERVICE LETTER EXTENSION FOR DECEMBER 22, 1989 SL - PSP FOR INSTALLING THERMOCOUPLES TO MONITOR EXHAUST GAS TEMPERATURES ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, AND 789 TRUCKS - PS4399 - MAILED US AND CANADA, CACO, CFEL, COSA
PSP FOR REPLACING THE STUB SHAFT & BEARING AS. IN THE 4N1092 REAR BALANCER GROUP ON CERTAIN 631E, 637E, 657E SCRAPERS; 768C TRA CTORS; 769C TRUCKS; 3408 INDUSTRIAL, MARINE, SPARK-IGNITED, & GENERATOR SET ENGINES - PS4572 - MAILED US, CANADA, CACO, BR PSP FOR REPLACING THE STUB SHAFT & BEARING AS. IN THE 4N1092 REAR BALANCER GROUP ON CERTAIN 631E, 637E, 657E SCRAPERS; 768C TRA CTORS; 769C TRUCKS; 3408 INDUSTRIAL, MARINE, SPARK-IGNITED, & GENERATOR SET ENGINES - PS4572 - MAILED US, CANADA, CACO, BR
PARTS STOCK ACTION ONLY - 5D4243 LUG NUTS NEED TO BE REMOVED FROM PARTS STOCK - PI7262 - MAILED US AND CANADA, CACO, COFA, CFE L, COSA PARTS STOCK ACTION ONLY - 5D4243 LUG NUTS NEED TO BE REMOVED FROM PARTS STOCK - PI7262 - MAILED US AND CANADA, CACO, COFA, CFE L, COSA
PSP FOR INSTALLING NEW PISTONS AND PISTON RINGS IN CERTAIN D6D SR TRACTORS - PS4570 - MAILED BRAZIL, LIMITED US AND CANADA PSP FOR INSTALLING NEW PISTONS AND PISTON RINGS IN CERTAIN D6D SR TRACTORS - PS4570 - MAILED BRAZIL, LIMITED US AND CANADA
PSP FOR REPLACING THE WATER TEMPERATURE REGULATOR ON CERTAIN D4E, D5B, D6D, D6E TRACTORS; 120B, 120G, 140B, 140G MOTOR GRA DERS; 621S WHEEL TRACTORS; 930R, 930T, 966C, 966R WHEEL LOADERS; 3306B ENGINES - PS4571 - MAILED US AND CANADA, CACO, COFA, BRA PSP FOR REPLACING THE WATER TEMPERATURE REGULATOR ON CERTAIN D4E, D5B, D6D, D6E TRACTORS; 120B, 120G, 140B, 140G MOTOR GRA DERS; 621S WHEEL TRACTORS; 930R, 930T, 966C, 966R WHEEL LOADERS; 3306B ENGINES - PS4571 - MAILED US AND CANADA, CACO, COFA, BRA
SERVICE LETTER SUPPLEMENT FOR JANUARY 31, 1991 SL - PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225 D, 229, AND 229D EXCAVATORS; AND 936, G936, 936E, 950B, AND 950E LOADERS - PS0484 - MAILED US AND CANADA, CACO, COFA, CFEL, SERVICE LETTER SUPPLEMENT FOR JANUARY 31, 1991 SL - PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225 D, 229, AND 229D EXCAVATORS; AND 936, G936, 936E, 950B, AND 950E LOADERS - PS0484 - MAILED US AND CANADA, CACO, COFA, CFEL,
SERVICE LETTER EXTENSION FOR JANUARY 26, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430 - MAI LED COFA, CFEL, COSA SERVICE LETTER EXTENSION FOR JANUARY 26, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430 - MAI LED COFA, CFEL, COSA
SERVICE LETTER EXTENSION FOR APRIL 20, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430- MAI LED CACO SERVICE LETTER EXTENSION FOR APRIL 20, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430- MAI LED CACO
PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INSTALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 96 6R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 3408 ENGINES - PI3515 - MAILED BRAZIL PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INSTALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 96 6R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 3408 ENGINES - PI3515 - MAILED BRAZIL
PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - PS4429 - MAILED US AND CANADA, COFA, CO SA, LIMITED CACO, LIMITED CFEL PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - PS4429 - MAILED US AND CANADA, COFA, CO SA, LIMITED CACO, LIMITED CFEL