Master Guide for Field Installation of the 457-9314 Tool Control Arrangement on Certain 320D2 Hydraulic Excavators{1408, 5057, 5059} Caterpillar


Master Guide for Field Installation of the 457-9314 Tool Control Arrangement on Certain 320D2 Hydraulic Excavators{1408, 5057, 5059}

Usage:

320D2 DNP
Excavator:
320D2 (S/N: FKK1-UP; DNP1-UP)
Work Tool:
QUICK COUPLER (S/N: WAF1-UP; NCK1-UP)

Introduction

This Special Instruction is organized into modules. Caterpillar suggests installing one module at a time. Install the lines for the stick first. Install the lines for the boom next. Install the control groups last.

Note: Drain the hydraulic fluid from the hydraulic tank before opening the hydraulic system. Remember to fill the hydraulic tank with hydraulic fluid once the installation is complete.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before operating any compartment or disassembling any component containing fluids.

After collecting all fluids in suitable containers, dispose of all fluids according to local regulations and mandates.


Safety


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

----------------------



Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.

320D2 Field Installed Tool Control Arrangement Hydraulics

Required Parts

Table 1
Tool Control
457-9314 Tool Control Arrangement - 01    
361-6851 Front Lines Gp

Special Instruction, GEHS0687    
361-6850 Auxiliary Hydraulic Lines Gp

Special Instruction, GEHS0705    
449-3165 Front Lines Gp

Special Instruction, GEHS0707    
449-3166 Pilot Lines Gp

Special Instruction, GEHS0708    
449-3167 Wiring Gp - Auxiliary

Special Instruction, GEHS0709    
Calibration
GEHS0730    

Installation

The 457-9314 Tool Control Arrangement are divided into several modules. Each module has a Special instruction associated to the module. Use these Special Instructions to complete the installation of the Control Ar.

Calibration

ReferenceSpecial Instruction, GEHS0730

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