Usage:
Start By:
a. remove pistons and connecting rod assemblies
Fluid Spillage Containment
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to the Tools And Shop Products Guide, NENG2500, for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates.
1. Put covers on the journals of the crankshaft for protection from dirt or water.
2. Remove the cylinder liners with Tool (A), as shown.
NOTE: The Caterpillar pack pulling Tools can be used to remove the cylinder liner, piston and connecting rod as a unit. Refer to Special Instruction, SEHS8554 for additional information.
3. To install, clean the cylinder liners and liner bores in the cylinder block.
4. Install cylinder liners (1) in the block without the O-ring seals or filler band.
5. To check the cylinder liner projection, refer to Systems Operation/Testing and Adjusting, "Projection Of Cylinder Liner" to refer to Special Instruction, SEHS9564.
6. Remove the cylinder liner. Install new O-ring seals on the liners.
7. Put rubber lubricant on the new O-ring seals and on the cylinder bores. Put the filler band in clean engine oil; then immediately install the filler band on the cylinder liner. Immediately, install the cylinder liner in the cylinder block with Tooling (B) before expansion of the band.
End By:
a. install pistons and connecting rod assemblies