Electronic Modular Control Panel II (EMCP II) For MUI Engines Caterpillar


Diagnostic Codes

Usage:

3304 02B
Diagnostic codes are associated with failed electrical components or circuits. These components or circuits provide information to the GSC or the components or circuits receive information from the GSC. The diagnostic codes are designated as alarm faults or shutdown faults. See Systems Operation, "Shutdown Mode"for more information. See Systems operation, "Alarm Mode"for more information.

Alarm Mode Sequence Of Operation - When an alarm fault occurs the GSC performs the following steps.

  • The GSC activates the alarm mode.

  • The fault alarm indicator FLASHES.

  • When the alarm codes key is pressed, the corresponding diagnostic code (CID FMI) is shown on the upper display.

  • The engine continues to run or the engine is able to start.

Shutdown Mode Sequence Of Operation - When a shutdown fault occurs the GSC performs the following steps.

  • The GSC activates shutdown mode.

  • The fault shutdown indicator FLASHES.

  • The corresponding diagnostic code (CID FMI) is immediately shown on the upper display.

  • The engine is shut down or the engine cannot be started.

The diagnostic code (CID FMI) closely identifies the cause of the fault. Each diagnostic code consists of two identifiers and an indicator. The identifiers are shown on the upper display. Service personnel interpret the identifiers in order to assist with troubleshooting.

The indicators are listed below.

Component Identifier (CID) - The CID is a three digit code. The code that is indicated corresponds to a faulty component. The CID is shown on the upper display. For example, a "190" is the code for the circuit for the engine magnetic pickup (MPU). See the Testing And Adjusting, "Troubleshooting Diagnostic Codes" for a list of CID codes.

Failure Mode Identifier (FMI) - The FMI is a two digit code. The FMI tells the type of failure that has occurred. The FMI is shown on the upper display at the same time as the CID. For example, FMI "3" means that the signal voltage is too high. See Testing And Adjusting, "Troubleshooting Diagnostic Codes" for a list of failure mode identifiers.

DIAG indicator - When "DIAG" is FLASHING, the diagnostic code (CID FMI) that is shown on the upper display is active. When "DIAG" is ON CONTINUOUSLY there is an inactive diagnostic fault. The diagnostic codes are recorded in the fault log. Also, see Systems Operation, "Fault Log Viewing OP1". When "DIAG" is not showing, there are NO diagnostic codes that have been detected.




Illustration 1g00318043

Upper Display That Is Showing A "CID 190 FMI 3" Diagnostic Code

The above example shows a diagnosed fault. Also, that fault is sending the information to the GSC for display. The GSC is receiving a signal from the engine speed sensor (CID 190). The signal is too high so the FMI is 3. The signal is being received at this time so "DIAG" is FLASHING.

Note: The GSC response (alarm or shutdown) to four diagnostic faults is programmable by service personnel. The response that is usually programmed into the GSC is for an alarm. P04 would then be "0". When a shutdown response is programmed P04 would be "1". See Setpoint P04 within Systems Operation, "Engine/Generator Programming OP5". The following diagnostic codes are diagnostic faults: pressure sensor (engine oil) (CID 100), temperature sensor (engine coolant) (CID 110), fluid level sensor (engine coolant) (CID 111) and sensor power supply (CID 269).

The GSC has a fault log to help with troubleshooting of diagnostic faults. Inactive diagnostic codes (CID FMI) are recorded in the fault log for viewing at a later time. Also, the number of occurrences are totalled. The number of occurrences are shown on the upper display. The diagnostic codes are also shown on the upper display. An active diagnostic alarm fault is signified by "DIAG" FLASHING on the upper display. When a diagnostic alarm fault becomes inactive "DIAG" is ON CONTINUOUSLY. When the fault is no longer occurring the ECS must be turned to "OFF/RESET". When a diagnostic shutdown fault becomes inactive "DIAG" is ON CONTINUOUSLY. When the fault is no longer occurring the ECS must be turned to "OFF/RESET". The GSC stores a maximum of 12 diagnostic codes in the fault log.

If an additional diagnostic fault becomes inactive, the GSC automatically clears the earliest diagnostic code. The GSC puts the additional diagnostic code in the fault log. Inactive diagnostic codes that are more than 750 engine hours old are cleared automatically by the GSC. Only diagnostic codes are recorded in the fault log. AL fault codes and SP fault codes are not recorded in the fault log. See Systems Operation, "Fault Log Viewing OP1".

Clear diagnostic codes from the fault log after correcting the fault. Clearing old codes will help avoid confusion. When all diagnostic faults are cleared from the fault log and no active diagnostic faults exist the DIAG indicator is OFF. See Systems Operation, "Fault Log Clearing OP4".

Caterpillar Information System:

3612 and 3616 Engines Flywheel
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0275 - FMI 04 Right Turbo Inlet Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0275 - FMI 03 Right Turbo Inlet Pressure open/short to +batt
Electronic Modular Control Panel II (EMCP II) For PEEC Engines AL Fault Codes
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3126B Marine Engine Water Temperature Regulator
3126B and 3126E Truck Engines Crankcase Breather
3126B Marine Engine Engine Oil Pan
Electronic Modular Control Panel II (EMCP II) For PEEC Engines Hourmeter Programming OP7
561N, 572R Series II and 572R Pipelayers and D10R, D11R, D5M, D5N, D6M, D6N, D6R, D6R Series II, D7R, D7R Series II and D8R Series II Track-Type Tractors Power Train Electronic Control System Electronic Control Module (ECM) - Replace
3612 and 3616 Engines Accessory Drive
G3606 and G3608 Engines Gas Pressure Regulator - Install
3612 and 3616 Engines Engine Support
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0275 - FMI 13 Right Turbo Inlet Pressure calibration required
3612 and 3616 Engines Engine Support
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0276 - FMI 03 Left Turbo Inlet Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0276 - FMI 04 Left Turbo Inlet Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0289 - FMI 03 Unfiltered Fuel Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0289 - FMI 13 Unfiltered Fuel Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0336 - FMI 02 Incorrect ECS Switch inputs
3500B Engines Engine Oil Pan
3406E and 3456 Generator Set Engines Turbocharger - Remove
3406E and 3456 Generator Set Engines Turbocharger - Install
3176C and 3196 Engines for Caterpillar Built Machines Connecting Rod Bearings - Inspect
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.