Illustration 1 | g00505866 |
(1) Tighten the three studs to the following torque. ...
(2) There are two plugs on the front of the cylinder block. There are two plugs on the rear of the cylinder block. Apply 5P-3413 Pipe Sealant on the threads of the plugs before assembly.
(3) The dowels extend from the cylinder block. Distance ...
(4) The gasket that is between the cylinder block and the top plates is the following thickness. ...
(5) Thickness of the top plates ...
(6) Bore in the cylinder block for the camshaft bearings ...
(7) Put 5P-3413 Pipe Sealant on the threads of the plugs before assembly. Tighten the plug that is in the front of the block and tighten the plug that is in the rear of the block to the following torque. ...
(8) Bore in cylinder block for main bearings (with main bearing caps torqued):
- New bearings that are standard size ...
129.891 ± 0.013 mm (5.1138 ± 0.0005 inch) - Bearings that are
0.64 mm (.025 inch) larger than the standard size ...130.526 ± 0.013 mm (5.1388 ± 0.0005 inch) - Bearings that are
(9) There are two dowels that are in the front of the cylinder block. There are two dowels that are in the rear of the cylinder block. The dowels project from the cylinder block. Distance ...
(10) The width of the slot for the main bearing caps is the following value. ...
Width of main bearing cap ...
Clearance between slot and main bearing cap (with main bearing caps torqued):
- Tight ...
0.019 mm (0.0007 inch) - Loose ...
0.019 mm (0.0007 inch) - Loose ...
(11) Use the procedure that follows to install the main bearing caps.
Illustration 2 | g00285128 |
Marks For Tightening Main Bearings |
- Apply 4C-5593 Anti-Seize Compound on the threads of the bolts.
- Tighten the bolts first on the bearing tab side of the cap.
Torque for bolts ...
258 ± 14 N·m (190 ± 10 lb ft) - Tighten the bolts on the opposite side.
Torque for bolts ...
258 ± 14 N·m (190 ± 10 lb ft) - Put a mark on each bolt and each cap.
- Tighten the bolts on the opposite side from the mark to the following value.
Angle from the mark. ... 120 ± 5 degrees
- Tighten the bolts on the bearing tab side of the cap from the mark to the following value.
Angle from the mark. ... 120 ± 5 degrees
Illustration 3 | g00505869 |
(12) The distance from the centerline of the crankshaft bearing bore to the top of the cylinder block is the following value. ...
(13) The distance from the centerline of the crankshaft bearing bore to the bottom of the cylinder block is the following value. ...