Required Tools | |||
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Tool | Part Number | Part Description | Qty |
A | 8S-7610 | Base As | 1 |
396-9840 | Cylinder | 1 | |
8S-7615 | Pin As | 1 | |
350-7768 | Electric Hydraulic Pump Gp - 115V | 1 | |
350-7769 | Electric Hydraulic Pump Gp - 230V | 1 |
Start By:
- Install the steering frame lock.
- Remove the cooling system package.
Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed. |
Personal injury can result from driveline torque windup under load. Unequal wheel speed can result in driveline torque windup which can cause driveline components to be under load during disassembly. Relieve the driveline torque windup before disassembly. |
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
- Use Tooling (A) to raise the front axle until one of the wheels clears the ground. This will release the driveline torque windup in the drive train. Lower the machine and remove Tooling (A).
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Illustration 2 g06196884 - Disconnect clamp (1) and reposition tube (3). Reposition hose assembly (2).
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Illustration 3 g06196885 - Attach a suitable lifting device to main drive shaft (4). The weight of main drive shaft (4) is approximately
46 kg (101 lb) .Show/hide tableIllustration 4 g06196886 Main drive shaft connection at the transmission. Show/hide tableIllustration 5 g06196887 Main drive shaft connection at the transfer gears. - Remove bolts (5) and bolts (6).
- Remove main drive shaft (4).
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Illustration 6 g06196888 - Remove bolts (7) and universal joint assembly (8) from the main drive shaft.
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Illustration 7 g06196889 - Remove bolts (9) and universal joint assembly (10) from the main drive shaft.
Illustration 1 | g06196863 |
- Install main drive shaft (4) in the reverse order of removal.
- Inspect main drive shaft (4) and replace any parts if needed.
- Install the slip shaft with the female end towards the transmission.
- Tighten bolts (9) and bolts (7) to a torque of
117 ± 10 N.m (86 ± 7 lb ft) . - Position main drive shaft (4) and align the keyways. Tighten bolts (6) and bolts (5) to a torque of
117 ± 10 N.m (86 ± 7 lb ft) .