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Diesel engine exhaust contains products of combustion which may cause personal injury. Always start and operate the engine in a well ventilated area, and, if in an enclosed area, vent the exhaust to the outside. |
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Personal injury can result from rotating and moving parts. Stay clear of all rotating and moving parts. Never attempt adjustments while the machine is moving or the engine is running unless otherwise specified. The machine must be parked on a level surface and the engine stopped. Attach a "Do Not Operate" or similar warning tag to the start switch and controls before servicing, repairing, or making adjustments to the machine. |
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Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine. |
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. |
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| Illustration 1 | g03888017 |
| Required Tools | ||||
|---|---|---|---|---|
| Tool | Item | Qty | Part No | Description |
| A | 1 | Laptop Computer with Plus+1TM Software | ||
| B | 466-6258 | Communication Adapter Gp | ||
| B1 | 1 | 317-7485 | Communication Adapter | |
| B2 | 1 | 370-4617 | Cable As | |
| B3 | 1 | 457-6114 | Cable As | |
| C | C1 | 4 | 8S-7640 | Stand |
| C2 | 4 | 8S-7611 | Tube | |
| C3 | 4 | 8S-7615 | Pin | |
- Drive the machine to a smooth, horizontal surface.
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Illustration 2 g06108868 - Move propel lever (1) to the NEUTRAL position.
- Move parking brake switch (2) to the ON position.
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Illustration 3 g06108976 - Use throttle control switch (3) to operate the engine in ECO mode or in low idle.
Note: Two things indicate when the engine is in ECO mode. First, "ECO" will appear on the display. Second, the second LED next to throttle control switch (3) will be illuminated. Two things indicate when the engine is at low idle. First, "Low Idle" will appear on the display. Second, the first LED next to the throttle control switch will be illuminated.
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Illustration 4 g06108978 - Move engine start switch (4) to the OFF position.
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Illustration 5 g06113483 - Install steering lock (5).
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Illustration 6 g06113507 Left side of the machine - Use a suitable lifting device to lift the front of the machine so the drum is off the ground. Refer to Table 2 for the weight of the machine. Place Tool (C) under the yoke at designated location (6).
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Table 2 Machine Weight CCS9 With ROPS 9000 kg (19840 lb) CCS9 With Cab 9355 kg (20625 lb) Show/hide table
Illustration 7 g06113512 Right side of the machine - Use a suitable lifting device to lift the rear of the machine so the tires are off the ground. Refer to Table 2 for the weight of the machine. Place Tool (C) under the frame at designated location (7).
- Assemble Tool (B). Connect Tool (B2) to the USB port on Tool (A).
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Illustration 8 g06113503 - Connect Tool (B3) to diagnostic connector (8).
- Move engine start switch (4) to the START position. Release the switch when the engine starts.
- Use throttle control switch (3) to operate the engine in ECO mode or in low idle.
Note: Two things indicate when the engine is in ECO mode. First, "ECO" will appear on the display. Second, the second LED next to throttle control switch (3) will be illuminated. Two things indicate when the engine is at low idle. First, "Low Idle" will appear on the display. Second, the first LED next to the throttle control switch will be illuminated.
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Illustration 9 g03883685 - Click Plus+1TM icon (9) to launch the Plus+1TM program on Tool (A).
Note: The connection instruction for the Plus+1TM service tool for Caterpillar® is published in Special Instruction, REHS7696. , "Software Installation Instructions of the Plus+1® Service Tool for CaterpillarTM (P1STC) Is available for Caterpillar Paving Products".
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Illustration 10 g06113518 - Click "Open Folder" icon (10) or "Open Folder" icon (11) to access the diagnostic files.
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Illustration 11 g03888456 - Select "CAT Diagnostic Files" folder (12). Click "Open" button (13).
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Illustration 12 g06113523 - Select "CCS9 T4fWB" file (14) then click "Open" button (15).
Note: The machine-specific diagnostic P1D file must be used with the P1STC program to communicate with the machine ECM.
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Illustration 13 g06113531 - Select the "Calibrations" (16) icon.
Note: The drum and the wheels will rotate after the calibration procedure is started. Make sure that the area around the machine is clear of personnel before the "Start" button is chosen.
Show/hide tablePersonal injury can result from rotating and moving parts.
Moving fan blades and moving parts will throw or cut any object or tool that falls or is pushed into them.
Make sure no one is working on, underneath or close to an engine that is running. Make sure the area is free of personnel.
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Illustration 14 g06114419 - Press the "Start" button (17) to the right of the "Pump 1 (front) Forward" row.
- Follow the onscreen instructions to perform the propel pump calibration.
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Illustration 15 g03888061 - The program will indicate when the calibration is complete with a message (18).
- If the program is not able to calibrate the propel pump, check the hydraulic propel system for a fault.
Note: If the motor displacement settings are incorrect, the required amperages for a given speed can be affected. This situation can cause calibration issues.
- Move the engine start switch (4) to the OFF position.
- Remove Tool (A) from diagnostic connector (8).
- Use a suitable lifting device to lift the front of the machine. Refer to Table 2 for the weight of the machine. Remove Tool (C) from both sides of the front frame. Lower the front of the machine to the ground.
- Place steering lock (5) in the unlocked position.
