Technical Analysis 1 (TA1) Visual Inspection for Paving Compactors {0372, 1000, 7000, 753S, 7565}
- Paving Compactor
- All
Introduction
Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene before problems occur.
Note: Before adjusting product settings to comply with listed baseline TA1 values, consult SIS for the latest specification values.
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Serial Number: | Inspector: | Temperature : | |||
Model: | Work Order: | Time: | |||
Engine S/N: | SMU: | Date: | |||
Manufacturer: | Unit Location: | ||||
Note: Review Engine & S.O.S. History and check for Active Service Letters prior to inspection. | |||||
Status of the Machine(1) | |||||
The status recommendation of your Paving Compactor is: |
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(1) | N = Normal, D = Down Machine, M = Monitor/Needs Attention |
Creating an Electronic Copy
Use the following procedure to create an editable electronic copy from SIS web.
- Click format to print.
- Save the document as an HTML format.
- Open the document with Microsoft Word.
1.0 Prepare Machine Inspection
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Sl.No. | Status(1) | Description | Comments | |
1.1 | Check with customer for operator complaints | |||
1.2 | Prepare the machine for the inspection | |||
1.3 | Perform walk-around Inspection | |||
1.4 | Download machine fault codes | |||
1.5 | Check Product Link | |||
Is machine equipped with PL? | ||||
Is PL activated? | ||||
Is PL functioning properly? | ||||
1.6 | Observe engine exhaust colors | |||
1.7 | Listen for unusual noises |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
2.0 Lower-Level Inspection
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Sl.No. | Status(1) | Description | Comments |
2.1 | Yoke | ||
2.2 | Isolation Blocks | ||
2.3 | Drum Drive Planetary | ||
2.4 | Drum Support Housing | ||
2.5 | Drum Propel Motor & Gearbox | ||
2.6 | Vibratory Bearing Reservoir | ||
2.7 | Vibratory Motor & Gearbox | ||
2.8 | Bottom Guard | ||
2.9 | Axle Propel Motor | ||
2.10 | Rear Axle | ||
2.11 | Rear Differential Housing/Gear Box | ||
2.12 | Tires and Rims |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
3.0 Middle Level Inspection
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Sl.No. | Status(1) | Description | Comments |
3.1 | Drum Scrappers | ||
3.2 | Oscillating Pins | ||
3.3 | Steering Pivot Pin | ||
3.4 | Steering Cylinders | ||
3.5 | Steering Frame Lock Pin | ||
3.6 | Hydraulic Tank | ||
3.7 | Fuel Tank | ||
3.8 | Propel Charge Filter Indicator | ||
3.9 | Vibratory Charge Filter Indicator (If Applicable) | ||
3.10 | Steering Pump & Motor | ||
3.11 | Vibratory Pump | ||
3.12 | Propel Pump | ||
3.13 | Steps & Handrails | ||
3.14 | Cab Mounts | ||
3.15 | Side Panel & Platform | ||
3.16 | Cab Exterior | ||
3.17 | Battery & Cables | ||
3.18 | Radiator, Oil Cooler, Condenser & Aftercooler | ||
3.19 | Radiator, Air Inlet, Oil Cooler & Aftercooler Lines | ||
3.20 | Engine Oil Pan | ||
3.21 | Drive Belts - Alternator, Water | ||
3.22 | Fuel System - Lines, Fuel Pumps, Filters & Filter Bases | ||
3.23 | Air Cleaner and Air Filter Service Indicator |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
4.0 Upper Level Inspection
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Sl.No. | Status(1) | Description | Comments |
4.1 | Hood & Covers | ||
4.2 | Radiator Cap | ||
4.3 | Precleaner | ||
4.4 | Exhaust Manifold | ||
4.5 | Cylinder Head & Valve Cover | ||
4.6 | Operator Platform | ||
4.7 | Seat | ||
4.8 | Seat Belt | ||
4.9 | Indicators & Gauges | ||
4.10 | Backup Alarm | ||
4.11 | Neutral Start Switch | ||
4.12 | Work Lights | ||
4.13 | Horn | ||
4.14 | Fuses and Circuit Breakers | ||
4.15 | ROPS |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
5.0 Implement/Attachment Inspection
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Sl.No. | Status(1) | Description | Comments |
5.1 | Leveling Blade Cutting Edge | ||
5.2 | Leveling Blade | ||
5.3 | Leveling Blade Lift Cylinder & Lock Bars | ||
5.4 | Water Spray System (If Equipped) | ||
5.5 | Water Tank (If Equipped) |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
6.0 Site Conditions
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Sl.No. | Status(1) | Description | Comments | |
6.1 | Ambient Temperature | |||
NORMAL: |
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MONITOR: |
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ACTION: Above |
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6.2 | Altitude | |||
NORMAL: |
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MONITOR: |
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ACTION: Above |
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6.3 | Haul Road Grade | |||
NORMAL: Flat | ||||
MONITOR: Mild | ||||
ACTION: Steep | ||||
6.4 | Haul Road Condition | |||
NORMAL: Positive Banking, Gradual Turns, Good Erosion Control | ||||
ACTION: Negative Banking, Sharp Turns, Poor Erosion Control | ||||
6.5 | Humidity | |||
NORMAL: Below 25% | ||||
MONITOR: 25 to 60% | ||||
ACTION: Above 60% | ||||
6.6 | Air Quality | |||
NORMAL: No Dust | ||||
MONITOR: Light Dust | ||||
ACTION: Heavy Dust | ||||
6.7 | Underfoot Condition | |||
NORMAL: Dry Flat Surface | ||||
MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces | ||||
ACTION: Steep Grades, Muddy, Snow, Ice | ||||
6.8 | Machine Utilization | |||
NORMAL: 0 to 10 Hours | ||||
ACTION: Above 10 hours | ||||
6.9 | Equipment Role | |||
NORMAL: Utility | ||||
MONITOR: Support | ||||
ACTION: Production | ||||
6.10 | Working Material | |||
NORMAL: Uncompacted, Low Abrasion | ||||
MONITOR: Moderately Compacted, Moderate Abrasion | ||||
ACTION: High Abrasion, Compacted, Dense | ||||
6.11 | Maintenance Practices | |||
NORMAL: Excellent | ||||
MONITOR: Good | ||||
ACTION: Poor | ||||
6.12 | Primary Industries |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
Machine Operational Checks
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Status(1) | Description | Specification | Actual | Comments |
Neutral Start Switch Test | ||||
Water Spray Test - Drum Coverage (If Applicable) |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
Travel Speed Test
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Status(1) | Description | Specification | Actual | Comments |
Forward | ||||
Reverse |
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(1) | N = Normal, M = Monitor, A = Action, Blank = Not Applicable |
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