Technical Analysis 1 (TA1) Visual Inspection for Landfill Compactors {0372, 1000, 7000, 753S, 7565} Caterpillar

Technical Analysis 1 (TA1) Visual Inspection for Landfill Compactors {0372, 1000, 7000, 753S, 7565}

Usage:

816B 15Z

Landfill Compactor: All

Introduction

Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA1 values, consult SIS for the latest specification values.

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Table 1
Serial Number:	Inspector:	Temperature :
Model:	Work Order #	Time:
Engine S/N:	SMU:	Date:
Manufacturer:		Unit Location:
Note: Review Engine & S.O.S. History and check for Active Service Letters prior to inspection.
Status of the Machine⁽¹⁾
The status recommendation of your Landfill Compactor is:

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⁽¹⁾	N = Normal, D = Down Machine, M = Monitor/Needs Attention

Creating an Electronic Copy

Use the following procedure to create an editable electronic copy from SIS web.

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Open the document with Microsoft Word.

Visual Inspection

1.0 Prepare Machine Inspection

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Table 2
Sl.No.	Status⁽¹⁾	Description	Comments
1.1		Check with customer for operator complaints
1.2		Prepare the machine for the inspection
1.3		Perform safety/preparatory inspection
1.4		Download machine fault codes
1.5		Check Product Link
		Is machine equipped with PL?
		Is PL activated?
		Is PL functioning properly?
1.6		Observe engine exhaust colors
1.7		Listen for unusual noises (hydraulic pumps, engine, transmission, and axles)

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

2.0 Lower-Level Inspection

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Table 3
Sl.No.	Status⁽¹⁾	Description	Comments
2.1		Wheels
2.2		Wheel tips
2.3		Wear bars
2.4		Rim extension
2.5		Final drives and wheel spindles
2.6		Front and rear differentials
2.7		Front, center, and rear drive shafts
2.8		Drive shaft carrier bearing
2.9		Torque converter, transmission, and transfer gear box compartment
2.10		Hydraulic pump compartment
2.11		Upper and lower hitch pins/bores
2.12		Front and rear frames
2.13		Striker bars
2.14		Cleaner bars

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

3.0 Middle Level Inspection

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Table 4
Sl.No.	Status⁽¹⁾	Description	Comments
3.1		Steps and handrails
3.2		Work light/hazard lights
3.3		Cab mounts
3.4		ROPS
3.5		Implement control valve
3.6		Radiator, oil cooler, condenser, and aftercooler
3.7		Oil cooler and condenser lines
3.8		Hood and platform
3.9		Battery and battery cables
3.10		Fenders
3.11		Lower radiator and oil cooler hoses
3.12		Engine oil pan

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

4.0 Upper Level Inspection

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Table 5
Sl.No.	Status⁽¹⁾	Description	Comments
4.1		Cab exterior
4.2		Cab interior
4.3		Pre-cleaner and air cleaner
4.4		Upper radiator, air inlet, oil cooler, and aftercooler lines
4.5		Radiator cap
4.6		Water Pump
4.7		Fuel lines and fuel pump
4.8		Exhaust manifold
4.9		Turbocharger
4.10		Cylinder head and valve cover
4.11		Belts, pulleys, compressor clutch, and fan motor
4.12		Cooling fan, fan guard, and shroud
4.13		Engine wiring harness
4.14		Engine mounts

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

5.0 Implement/Attachment Inspection

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Table 6
Sl.No.	Status⁽¹⁾	Description	Comments
5.1		Lift cylinder
5.2		Lift cylinder upper trunnion bearing
5.3		Lift cylinder lower swivel bearing
5.4		Area where lift arm attaches to frame
5.5		Side wear plates
5.6		Cutting edges
5.7		End bits

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

6.0 Site Conditions

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Table 7
Sl.No.	Status⁽¹⁾	Description	Comments
6.1		Ambient Temperature
		NORMAL: −18 to 32°C (0 to 90°F)
		MONITOR: 32 to 46°C (90 to 115°F) or −18° to -29°C (0 to -20°F)
		ACTION: Above 46° C (115° F) or Below −29° C (−20° F)
6.2		Altitude
		NORMAL: 0 to 1524 m (0 to 5000 ft)
		MONITOR: 1524 to 3048 m (5000 to 10000 ft)
		ACTION: Above 3048 m (10000 ft)
6.3		Haul Road Grade
		NORMAL: Flat
		MONITOR: Mild
		ACTION: Steep
6.4		Haul Road Condition
		NORMAL: Positive Banking, Gradual Turns, Good Erosion Control
		ACTION: Negative Banking, Sharp Turns, Poor Erosion Control
6.5		Humidity
		NORMAL: Below 25%
		MONITOR: 25 to 60%
		ACTION: Above 60%
6.6		Air Quality
		NORMAL: No Dust
		MONITOR: Light Dust
		ACTION: Heavy Dust
6.7		Underfoot Condition
		NORMAL: Dry Flat Surface
		MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces
		ACTION: Steep Grades, Muddy, Snow, Ice
6.8		Machine Utilization
		NORMAL: 0 to 10 Hours
		ACTION: Above 10 hours
6.9		Equipment Role
		NORMAL: Utility
		MONITOR: Support
		ACTION: Production
6.10		Working Material
		NORMAL: Uncompacted, Low Abrasion
		MONITOR: Moderately Compacted, Moderate Abrasion
		ACTION: High Abrasion, Compacted, Dense
6.11		Maintenance Practices
		NORMAL: Excellent
		MONITOR: Good
		ACTION: Poor
6.12		Primary Industries

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Performance Inspection

Hydraulic Performance Checks

Implement Cycle Time - Check

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Table 8
Status⁽¹⁾	Description	Specification	Actual	Comments
	Lift Raise
	Lift Lower

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Lift & Tilt Cylinder Drift - Check

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Table 9
Status⁽¹⁾	Description	Specification	Actual	Comments
	Oil Temperature
	Lift Cylinder Raise
	Tilt Cylinder Lower

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Brake Performance Checks

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Table 10
Status⁽¹⁾	Description	Specification	Actual	Comments
	Brake Accumulator - Test (Test from OMM)
	Service Brake Holding Ability Test (Test from OMM)
	Parking Brake Holding Ability Test (Test from OMM)